R Fine Finish T.M. T.M. STATI-KIT 2000 ELECTROSTATIC SPRAYING SYSTEM Model No. 0292003 R HV I O T0.2A 0 20 VM HV I O T0.
CONTENTS SAFETY PRECAUTIONS .................................................................... 3-6 SPECIFICATIONS................................................................................ 7 INTRODUCTIONS ............................................................................... 7 GENERAL DESCRIPTION .................................................................. 8 MOUNTING ARRANGEMENT ............................................................. 9 SET UP .....................................
SAFETY PRECAUTIONS This manual contains information which must be read and understood before using the equipment. When you come to an area which has one of the following symbols, pay particular attention and make certain to heed the safeguard. WARNING Important safety information indicates a hazard which may cause serious injury or loss of life. CAUTION Important information that tells how to prevent damage to equipment or how to avoid causes of minor injuries.
WARNING PREVENTION HAZARD Electrostatic arcing may cause an explosion or fire. Solvent and paint fumes can explode or ignite causing property damage and/or severe injury. • Operator must be grounded. Grounding straps must be used when wearing rubber soled shoes. • Operator must be in contact with the spray gun handle; cut out palm section of any work gloves to be used. • Operator must remove all metal objects from his or her person which are not grounded. • The object being sprayed must be grounded.
WARNING PREVENTION HAZARD Toxic Substances: Some materials may be harmful if inhaled or come in contact with the skin. • Follow the requirements of the Material Safety Data Sheet supplied by the coatings manufacturer. • Exhaust and fresh air introduction must be provided within the spray area to keep the air free of accumulations of toxic materials. • Wear a mask or respirator.
WARNING PREVENTION HAZARD Injection (Con't) • All accessories must be rated at or above the maximum pressure rating of spray pump (includes spray tips, guns, extensions and fluid hose. • If you are injected, see a physician immediately. DO NOT TREAT AS A SIMPLE CUT! It can lead to amputation. See a physician immediately. NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury. It is important to treat the injury surgically as soon as possible. DO NOT delay treatment to research toxicity.
SPECIFICATIONS INTRODUCTION GM2000 EAC SPRAYGUN (P/N 0179673) Air Pressure, max. Material Pressure, max. Air Volume Material Volume Air Connector Material Connector Length Height Weight Input voltage Input Current, max. Frequency High Voltage Output Current, max. Polarity Cable, Connecting INTRODUCTION TO ELECTRO-STATIC SPRAYING 145 psi 3625 psi 10 CFM@ 45 PSI Varies due to Tip size 1/4 inch NPS 1/4 11.8 inches 10 inches 21 oz. 22 VAC 0.8 A 26 kHz 80 kV DC 100 A AC Negative 36 ft.
GENERAL DESCRIPTION VM 200 ELECTROSTATIC POWER PACK GM2000 EAC SPRAY GUN The heavy metal case is water tight. All external components and operating controls, as well as the case finish are largely solvent-resistant. The GM2000 EAC Electrostatic Air Coat Spraygun is very light and easy to service. It can be used up to a maximum operating pressure of 3625 PSI. With the power switch on, the green pilot lamp lights up.
TYPICAL MOUNTING ARRANGEMENT WAGNER AIRLESS SPRAYER MOUNTING INSTRUCTIONS 1. Use the allen wrench provided, attach the mounting bracket (1) to the power pack (2) with the 2.4mm lockwashers (3) and socket head screws (4). 2. Place the power pack/mounting bracket assembly on any 1" diameter tube, preferably as illustrated below. 3.
SET-UP OPERATION SET-UP VM 200 POWER PACK: 1. 2. 3. 4. 5. 6. 7. 8. 9. GM 2000 EAC Socket Outlet Ground Connection Knob Fuse On/Off Switch On/Off Indicator Lamp (Green) High Voltage Indicator Lamp (Red) Grounding Cable Ground Washer GM 2000 EAC Connecting Cable Step 1: Attach the grounding cable (7). Remove the ground connection knob (2) and the ground washer (8).
CLEAN UP CAUTION WARNING WHEN CLEANING THE ELECTROSTATIC SYSTEM, THESE SAFETY PROCEDURES MUST BE FOLLOWED. FAILURE TO FOLLOW THESE PROCEDURES MAY RESULT IN AN EXPLOSION/FIRE. • Clean equipment immediately after use. • NEVER IMMERSE SPRAY GUN IN ANY FLUID AT ANY TIME. • Flush out fluid passages with a cleaning solvent compatible with the coating material being sprayed after each use. • Turn power pack to the “OFF” position and unplug from power source before starting to clean. 1.
ASSEMBLY OF FLAT SPRAY TIP TIP CHANGE If the round nozzle body is attached: Fig. 7. CHANGING THE ROUND SPRAY TIP (OPTIONAL): 1. Screw out spray tip (B) with tip wrench (A). (See Fig.5) 2. Attach desired spray tip and tighten with tip wrench. • Remove tip body (D) from the spray gun body (F). Using the procedure described in changing the round nozzle body.
MAINTENANCE VALVE SEAL REPLACEMENT WARNING To replace valve seals you must remove the entire valve rod. Turn off Power Pack and unplug from power source. Relieve pressure to the Spray Gun, Lockout trigger and turn off supply pump and air supply before cleaning or replacing filters, tips, or any other parts failure to follw these procedures may result in fire, explosion or injection injury. FILTER REPLACEMENT AND CLEANING. 1. Disconnect material hose at fitting (1) Fig 11.
TROUBLESHOOTING Problem Cause Solution • Dead outlet. • Live outlet. • Fuse blown. • Replace fuse. • Not plugged in. • Plug in. • Faulty circuit board. • Take to Authorized Service Center. • Gun on-off switch performing opposite. • Defective switch. • Take to Authorized Service Center. • No red light on Power Pack. • Cable from gun to Power Pack loose or not connected. • Tighten power cable. • Cable from gun to Power Pack defective. • Replace power cable. • Blown fuse.
TROUBLESHOOTING Problem Cause Solution • Air leaking at tip without pulling trigger. • Air valve is faulty. • Replace air valve. • Air leaks between gun body and gun barrel. • Gun Barrel Nut. • Tighten nut. • No air at tip when trigger is pulled. • Air hose not connected. • Connect air hose • No air supply • Check air supply • Wrong tip body fitted • Fit correct EAC tip body • Round tip nut screwed down too hard.
Figure 9 1 16
GM 2000 EAC Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 34 35 36 37 38 39 40 41 44 45 46 47 48 49 50 51 52 53 54 55 Description Part Number Spray gun barrel Bushing Screw countersunk Type plate Screw flathead O-ring Knob, Air Adjustment Trigger sleeve Valve rod complete Valve sealing element O-ring Compression ring Seal Sealing screw Push-rod cap Seal Push-rod seal O-ring Valve push-rod Valve rod Valve rod spring guide Compression spring Adjusting element C
Flat Tip Part Number Tip Orifice Size Marking (Inch) 0128550 0128216 0128552 0128217 0128201 0128554 0128218 0128212 0128556 0128219 0128213 0128215 0128565 0128559 0128561 0128562 0128563 9/15 9/20 11/15 11/20 11/50 13/15 13/20 13/50 15/15 15/20 15/50 18/50 21/20 21/50 26/50 31/50 36/50 .009 .009 .011 .011 .011 .013 .013 .013 .015 .015 .015 .018 .021 .021 .026 .031 .
LIMITED WARRANTY ELECTROSTATIC PAINT SPRAY EQUIPMENT To validate this warranty, the completed registration card must be mailed within one week of the date of purchase to Wagner Spray Tech Corporation.