PROCOAT 9185G ™ Gas-Powered Airless Paint Sprayer Owner’s Manual Read this manual for complete instructions Français (page 25) / Español (página 49) Contents 2 4 5 6 7 8 9 10 12 13 Important Safety Information What’s in the Box? Proper Use and Functions Assembly Pressure Relief Procedure Load Material Getting Material to Flow Practice Spraying Clear the Spray Tip Clean the Spray Gun Filter 0412 • Form No.
Important Safety Safety Information Read all safety information before operating the equipment. Save these instructions Indicates a hazardous situation which, if not avoided, could result in death or serious injury. a) To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment. b) WARNING - To reduce the risk of fire or explosion: 1.
7. Do not kink or over-bend the hose. Airless hose can develop leaks from wear, kinking and abuse. A leak can inject material into the skin. 8. Do not expose the hose to temperatures or pressures in excess of those specified by manufacturer. 9. Do not use the hose as a strength member to pull or lift the equipment. 10. Use lowest possible pressure to flush equipment. 11. Follow all appropriate local, state and national codes governing ventilation, fire prevention and operation. 12.
GS-07 Spray Gun Assembly What’s in the box?* Sprayer Assembly Hose wrap Engine *Certain parts of the sprayer will not be assembled out of the box. Be sure to read Assembly instructions, page 6. Start DirectLink™ pressure control knob AutoOiler™ cap Notice: Refer to the engine manufacturer’s instruction manual for complete engine information. Heed all cautions and warnings. VersaTip™ Spray Tip Assembly Note: The engine on the sprayer will come filled with oil.
DirectLink™: PRIME/SPRAY knob: SPRAY PRIME Proper use and functions Controls and Functions Spraying pressure is determined by the motor throttle. The throttle is regulated by adjusting the DirectLink™ pressure control knob. The higher the throttle, the higher the spraying pressure. The PRIME/SPRAY knob directs material to the material return tube when set to PRIME or to spray hose when set to SPRAY. Spray hose: Capability: The spray hose connects the spray gun to the pump.
1. Assembly Start 1 2 1. Insert the ends of the hose bracket into the holes of the handle as shown. 2. Remove the plug from inside the hose fittings and remove the cap on the outlet valve. Discard both. 4 5 3 You will need: • Two adjustable wrenches Note: It will be much easier to attach the hose to the sprayer if you uncoil it first. 4. Hold the port with an adjustable wrench, and tighten the hose with the other. English 5. Thread the other end of the hose to the spray gun.
Pressure Safety Relief Procedure* *Perform when instructed Start Important Safety Warning Be careful when handling the spray gun so you don’t accidently spray yourself. The high pressure paint stream could pierce your skin causing serious injury. If an accident happens see detail procedures in the Safety Information section on pages 2-3. See physician immediately and bring this instruction manual. 1 2 3 Important Safety Warning You will need: • A waste bucket SPRAY 1. Lock the spray gun. 2.
2. Load Material Start • • • • 1 2 3 (a) You will need: The material you plan to spray Flat blade screwdriver Piston Oil™ Waste bucket 1. Remove AutoOiler cap with a flat blade screwdriver. Squirt Piston Oil into the AutoOiler. Replace cap. 6 5 (a) 7 3. Fully depress the Sureflo valve to make sure the inlet ball is free. 8 PRIME SPRAY 4 2. Push AutoOiler button 2-5 times to lubricate the fluid section. Press button 2-3 times before every use.
2 3 4 3. Continue to squeeze trigger until the material is flowing freely through the spray gun. 4. Peform the Pressure Relief Procedure, page 7. SPRAY SPRAY PRIME Start 1 PRIME 3. Getting Material to Flow You will need: • Waste bucket • Scrap material / cardboard • Drop cloths to protect floors and furnishings from overspray IMPOR´TANT: When placed on a smooth surface, the vibration of the running engine may cause the unit to move forward or backward slightly.
4. Practice Spraying Start Tip: Trigger gun after starting the stroke. Release the trigger before ending the stroke. The spray gun should be moving when the trigger is pulled and released. Overlap each stroke by about 50%. This will ensure an even coating. You will need: • Scrap material / cardboard Notes: If the spray pattern becomes distorted or stops completely while the gun is triggered, follow any or all the procedures listed on pages 12-14.
Spray Technique Tip: correct Flex your wrist as you move in order to keep gun parallel to the surface correct inCorrect Start stroke Pull trigger Move steadily Release trigger End stroke Spray Pattern Overlap Your Strokes GOOD SPRAY PATTERN BAD SPRAY PATTERN: TAILING correct 50% Overlap 8” - 10” (20 - 25 cm) ! See page 12-14 11 English
Spraying Troubleshooting - 1 2 Clear the Spray Tip Start You will need: Note: If spray tip is difficult to rotate, relieve pressure by 1) slowly turn PRIME/ SPRAY knob to PRIME, 2) unlock the spray gun and 3) squeeze trigger while pointing at scrap material/ cardboard. Release trigger, lock the spray gun, and try rotating spray tip again. • Scrap material / cardboard Do not attempt to unclog or clean the tip with your finger. High pressure fluid can cause injection injury. OR 1. Lock the spray gun.
Spraying Troubleshooting - 1 Start • • • • SPRAY 3 PRIME Clean the Spray Gun Filter 2 You will need: Wrench Warm, soapy water for latex material Mineral spirits for oil based materials Replacement spray gun filter (if necessary) important: Never clean the filter by poking it with a sharp object. (a) 1. Peform the Pressure Relief Procedure, page 7. 2. Pull trigger guard from filter housing. 3. Tighten the wrench over the wrench flats (a). Unscrew the filter housing using a wrench.
Spraying Troubleshooting - 1 2 1. Unscrew the inlet filter from the fitting on the end of the suction tube. 2. Clean the filter using the appropriate cleaning solution (warm, soapy water for latex materials, mineral spirits for oil-based materials). Clean the Inlet Filter Start You will need: • Warm, soapy water for latex material • Mineral spirits for oil based materials important: Make sure your floors and furnishings are covered with drop cloths to prevent accidental drips.
Start • • • • 2 SPRAY 1 3 PRIME Short Term Storage Shutdown You will need: OR Water Plastic bag or bucket Rags Stir stick This procedure should be used when taking a short term break or when ending your project for the day. If your break is longer than 16 hours follow Cleanup instructions, page 16. Instructions are for latex materials only Note: If using oil based material follow instructions for Cleanup on page 16. 1. Peform the Pressure Relief Procedure, page 7. 2.
Cleanup MINERAL SPIRITS Start Cleaning notes - read before cleaning • When using latex material, clean sprayer and components with warm, soapy water. For oil based material use mineral spirits. Never use mineral spirits with latex materials. • NEVER use gasoline to clean sprayer. • Dispose of used cleaning solution properly. • Thorough cleaning and lubrication of sprayer is important to ensure proper operation after storage.
7 8 5. Remove the inlet filter from the suction tube and place it into waste container. 6. Thread pump cleaning adapter onto garden hose. Thread suction tube fitting over the adapter. 7. Unclip the return tube from the suction tube and place it into the waste container. Turn the PRIME/SPRAY knob to PRIME. SPRAY 6 10 9. Point the spray gun at the side of a waste container. 10. While squeezing the trigger, turn the PRIME/SPRAY knob to SPRAY. 11 12 11.
Cleanup Oil-Based Materials SPRAY 2 3 PRIME Start 1 You will need: • Mineral spirits if using oil-based material • Warm, soapy water if using latex material • Waste container Follow these steps if you sprayed oil-based materials, or if you sprayed latex materials and do not have a garden hose available. Be sure to use the appropriate cleaning solution for the type of material sprayed. 5 2. Remove the spray tip and place into an empty waste container. 3.
Cleaning the Spray Gun Components • • • • • SPRAY 2 3 PRIME Start 1 You will need: Soft bristled brush Light household oil Warm, soapy water if using latex material Mineral spirits for oil based material Wrench (a) 1. Peform the Pressure Relief Procedure, page 7. important: DO NOT use any siliconebased lubricants to clean or lubricate the spray gun. 4 5 2. Pull trigger guard to separate from filter housing and unscrew housing using a wrench. Note: Tighten the wrench over the wrench flats (a).
Start OIL 2 SE HO U 1 D HO L Long Term Storage You will need: • Light household oil / Piston Oil • Rags • Wrench important: Store in a well-ventilated area. If you plan to store in temperatures below 32ºF (0ºC), flush with Wagner Liquid Shield™ (sold separately). HOUSEHOLD OIL 1. Remove the suction tube. Using a wrench, remove the spray hose. 2. Fill a cup or other container with two ounces of Piston Oil (light household oil can be substituted). Start the engine (see directions on page 4).
Cleaning the Sureflo Valve Start 1 2 You will need: (a) • Wrench Cleaning or servicing the Sureflo Valve may be required if the unit has priming problems. Priming problems may be prevented by properly cleaning the sprayer and following the long-term storage steps. 1. Remove the suction tube. 2. Unscrew the Sureflo Valve assembly (a) from the sprayer. Visually inspect the inside and outside of the Sureflo Valve assembly. Clean any paint residue with the appropriate cleaning solution.
Troubleshooting Before servicing, always release system pressure by following Pressure Relief Procedure (page 7). Problem A: The sprayer does not start 1. 2. Cause Gas tank is empty There is a problem with sprayer engine Solution Fill the gas tank Call Technical Service Problem B: The sprayer starts but does not draw material when the PRIME/SPRAY knob is set to PRIME 1. Cause The inlet valve is stuck 2. 3. 4. 5. 6. 7. 8.
Problem F: The spray tip assembly leaks 1. 2. Cause The spray tip was assembled incorrectly Gun seal is worn Solution Check tip assembly and assemble properly see page 19, steps 6-7 Replace the seal** Problem G: The spray gun will not spray 1. 2. 3. 4. Cause The spray tip plugged The spray gun filter is clogged The spray tip is in wrong position PRIME/SPRAY knob not set on SPRAY Solution Refer to Clear the Spray Tip see page 12 Refer to Clean the Spray Gun Filter see page 13.
Parts List • Liste de Pièces • Lista de Piezas Sprayer • Pulvérisateur • Rociador 1 2 3 Item Art. Art. Part No. No de piéce Pieza No.
Parts List • Liste de Pièces • Lista de Piezas Suction set • Dispositif d’aspiration • Juego de succión 5 6 1 2 3 Item Art. Art. Part No. No de piéce Pieza No. 1 0516127 English - Description Français - Description Español - Descripción Suction set Dispositif d’aspiration Juego de succión Qty. Qté. Cant.
Parts List • Liste de Pièces • Lista de Piezas GS-07 Spray Gun • Pistolet de GS-07 • Pistola de GS-07 3 4 Item Art. Art. Part No. No de piéce Pieza No.
Accessories • Accessoires • Accesorios Part No. No de piéce Pieza No.
Limited Warranty GARANTIE LIMITÉE GARANTÍA LIMITADA AIRLESS PAINT SPRAY EQUIPMENT MATÉRIEL DE PULVÉRISATION DE PEINTURE SANS AIR EQUIPO DE ATOMIZACIÓN DE PINTURA SIN AIRE This product, manufactured by Wagner Spray Tech (Wagner), is warranted to the original retail purchaser against defects in material and workmanship for: Ce produit, fabriqué par Wagner Spray Tech (Wagner), est garanti, au bénéfice de l’acheteur au détail d’origine, contre tout vice de matières et toute malfaçon pour : Este producto
