9195 PROCOAT ™ 9175 9155 Airless Paint Sprayer Owner’s Manual 9145 Read this manual for complete instructions Français (page 25) / Español (página 49) Contents 2 4 5 6 7 8 9 10 12 13 Important Safety Information What’s in the Box? Proper Use and Functions Assembly Pressure Relief Procedure Load Material Getting Material to Flow Practice Spraying Clear the Spray Tip Clean the Spray Gun Filter 0911 • Form No.
Important Safety Safety Information Read all safety information before operating the equipment. Save these instructions Indicates a hazardous situation which, if not avoided, could result in death or serious injury. a) To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment. Grounding Instructions This product must be grounded.
9. This system is capable of producing 2800 PSI / 193 Bar (9145) or 3000 PSI / 207 Bar (9155/9175/9195). Only use replacement parts or accessories that are specified by the manufacturer and that are rated a minimum of 3000 PSI. This includes spray tips, nozzle guards, guns, extensions, fittings, and hose. 10. Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly. 11. Verify that all connections are secure before operating the unit. 12.
What’s in the box?* Spray Gun assembly Sprayer assembly Pressure control dial (reverse side) *Certain parts of the sprayer will not be assembled out of the box. Be sure to read Assembly instructions, page 6. Start Notice: This pump is available in a stand model (9145) and cart models (9155 shown right, 9175 and 9195). All information given for the stand model applies to the cart model except where indicated. Some of the graphics in this manual may not exactly match your sprayer and spray gun.
Controls and Functions Proper use and functions Sprays a variety of paints (oil-based and latex), primers, stains, preservatives and other nonabrasive materials. Do not use! SPRAY The pressure control dial regulates the amount of force the pump uses to push the fluid. The ON/OFF switch turns power to sprayer on and off.
1. Assembly Start 1 2 3 1. Insert the ends of the hose bracket into the holes of the handle as shown. 2. Remove the plug from inside the hose fittings and remove the cap on the outlet valve. Discard both. You will need: • Two adjustable wrenches important: Do not plug in the power cord until assembly is complete. Note: It will be much easier to attach the hose to the sprayer if you uncoil it first. 4 5 6 3. Thread one end of the high pressure spray hose to the spray hose port. 7 (a) 4.
Pressure Safety Relief Procedure* *Perform when instructed Start Important Safety Warning Be careful when handling the spray gun so you don’t accidently spray yourself. The high pressure paint stream could pierce your skin causing serious injury. If an accident happens see detail procedures in the Safety Information section on pages 2-3. See physician immediately and bring this instruction manual. 1 2 1. Lock the spray gun. 2. Turn the PRIME/SPRAY knob to PRIME.
2. Load Material Start Cart Models Only 1 Stand model Only 2 3 (a) You will need: • The material you plan to spray • Flat blade screwdriver (cart models only) • Light household oil / Piston Oil™ • Extension cord • Waste bucket 5 7 6 SPRAY (b) English 5. Place a full container of spraying material underneath the suction tube (a). Hold the return tube into a waste container (b). 6. Turn the pressure control dial to maximum pressure (+). Turn the PRIME/SPRAY knob to PRIME. 8 3.
Start 2 3 l You will need: O ON SPRAY • Waste bucket • Scrap material / cardboard • Drop cloths to protect floors and furnishings from overspray PRIME Note: Motor will cycle ON and OFF while spraying to regulate pressure. This is normal. 5 4 SPRAY 1 PRIME 3. Getting Material to Flow 1. Point the spray gun into a separate waste container. Unlock the spray gun trigger. Squeeze and hold trigger for steps 2-3. 2. Turn the power ON. Turn the PRIME/SPRAY knob to SPRAY. 6 3.
4. Practice Spraying Start Tip: Trigger gun after starting the stroke. Release the trigger before ending the stroke. The spray gun should be moving when the trigger is pulled and released. Overlap each stroke by about 50%. This will ensure an even coating. You will need: • Scrap material / cardboard Notes: If the spray pattern becomes distorted or stops completely while the gun is triggered, follow any or all the procedures listed on pages 12-14.
Spray Technique Tip: correct Flex your wrist as you move in order to keep gun parallel to the surface correct inCorrect Start stroke Pull trigger Move steadily Release trigger End stroke Spray Pattern Overlap Your Strokes GOOD SPRAY PATTERN BAD SPRAY PATTERN: TAILING correct 50% Overlap 8” - 10” (20 - 25 cm) ! See page 12-14 11 English
Spraying Troubleshooting - 1 2 Clear the Spray Tip Start You will need: Note: If spray tip is difficult to rotate, relieve pressure by 1) slowly turn PRIME/ SPRAY knob to PRIME, 2) unlock the spray gun and 3) squeeze trigger while pointing at scrap material/ cardboard. Release trigger, lock the spray gun, and try rotating spray tip again. • Scrap material / cardboard Do not attempt to unclog or clean the tip with your finger. High pressure fluid can cause injection injury. OR 1. Lock the spray gun.
Spraying Troubleshooting - 1 Start • • • • SPRAY 3 PRIME Clean the Spray Gun Filter 2 You will need: Wrench Warm, soapy water for latex material Mineral spirits for oil based materials Replacement spray gun filter (if necessary) important: Never clean the filter by poking it with a sharp object. (a) 1. Peform the Pressure Relief Procedure, page 7. 2. Pull trigger guard from filter housing. 3. Tighten the wrench over the wrench flats (a). Unscrew the filter housing using a wrench.
Spraying Troubleshooting - 1 2 1. Unscrew the inlet filter from the fitting on the end of the suction tube. 2. Clean the filter using the appropriate cleaning solution (warm, soapy water for latex materials, mineral spirits for oil-based materials). Clean the Inlet Filter Start You will need: • Warm, soapy water for latex material • Mineral spirits for oil based materials important: Make sure your floors and furnishings are covered with drop cloths to prevent accidental drips.
Start • • • • 2 SPRAY 1 3 PRIME Short Term Storage Shutdown You will need: OR Water Plastic bag or bucket Rags Stir stick This procedure should be used when taking a short term break or when ending your project for the day. If your break is longer than 16 hours follow Cleanup instructions, page 16. Instructions are for latex materials only Note: If using oil based material follow instructions for Cleanup on page 16. 1. Peform the Pressure Relief Procedure, page 7. 2.
Cleanup MINERAL SPIRITS Start Cleaning notes - read before cleaning • When using latex material, clean sprayer and components with warm, soapy water. For oil based material use mineral spirits. Never use mineral spirits with latex materials. • NEVER use gasoline to clean sprayer. • Dispose of used cleaning solution properly. • Thorough cleaning and lubrication of sprayer is important to ensure proper operation after storage.
6 7 8 6. Thread pump cleaning adapter onto garden hose. Thread suction tube fitting over the adapter. 7. Unclip the return tube from the suction tube and place it into the waste container. Turn the PRIME/SPRAY knob to PRIME. 10 9. Point the spray gun at the side of a waste container. 10. While squeezing the trigger, turn the PRIME/SPRAY knob to SPRAY. SPRAY l 8. Turn the water supply to the garden hose on. Turn the pump ON. Water will go into the suction tube and out through the return tube.
Cleanup Oil-Based Materials SPRAY 2 3 2. Remove the spray tip and place into an empty waste container. 3. Submerge suction set into a bucket with the appropriate cleaning solution. PRIME Start 1 You will need: • Mineral spirits if using oil-based material • Warm, soapy water if using latex material • Waste container 4 1. Perform Pressure Relief Procedure (page 7).
Cleaning the Spray Gun Components • • • • • SPRAY 2 3 PRIME Start 1 You will need: Soft bristled brush Light household oil Warm, soapy water if using latex material Mineral spirits for oil based material Wrench (a) 1. Peform the Pressure Relief Procedure, page 7. 4 5 2. Pull trigger guard to separate from filter housing and unscrew housing using a wrench. Note: Tighten the wrench over the wrench flats (a). 6 3. Remove filter from spray gun.
Long Term Storage 1 2 3 (a) Start You will need: OIL • Light household oil / Piston Oil™ • Rags • Wrench important: Store the unit indoors with the power cord wrapped around the cord wrap or stand. English l HOUSEHOLD 5 SECONDS HOUSEHOLD OIL 1. Remove the suction tube. Using a wrench, remove the spray hose. 2. Fill a cup or other container with two ounces of Piston Lube and submerge the Sureflo Valve (a) into the oil. Light household oil can be substituted. 3.
Cleaning the Sureflo Valve Start 1 2 You will need: (a) • Wrench Cleaning or servicing the Sureflo Valve may be required if the unit has priming problems. Priming problems may be prevented by properly cleaning the sprayer and following the long-term storage steps. 1. Remove the suction tube. 2. Unscrew the Sureflo Valve assembly (a) from the sprayer. Visually inspect the inside and outside of the Sureflo Valve assembly. Clean any paint residue with the appropriate cleaning solution.
Troubleshooting Before servicing, always release system pressure by following Pressure Relief Procedure (page 7). Problem A: The sprayer does not start 1. 2. 3. 4. 5. 6.
Problem E: The spray gun leaks 1. 2. Cause Gun filter housing is loose Internal parts of spray gun are worn or dirty Solution Tighten handle Take sprayer to Wagner Authorized Service Center Problem F: The spray tip assembly leaks 1. 2. Cause The spray tip was assembled incorrectly Gun seal is worn Solution Check tip assembly and assemble properly see page 19, steps 6-7 Replace the seal** Problem G: The spray gun will not spray 1. 2. 3. 4.
Parts List • Liste de Pièces • Lista de Piezas Sprayer • Pulvérisateur • Rociador 2 Item Art. Art. Part No. No de piéce Pieza No.
Parts List • Liste de Pièces • Lista de Piezas Suction set • Dispositif d’aspiration • Juego de succión Part No. No de piéce Pieza No. English - Description Français - Description Español - Descripción Qty. Qté. Cant.
Parts List • Liste de Pièces • Lista de Piezas GS-07 / GS-08 Spray Gun • Pistolet de GS-07 / GS-08 • Pistola de GS-07 / GS-08 3 Item Art. Art. Part No. No de piéce Pieza No. English - Description Français - Description Español - Descripción Qty. Qté. Cant.
Accessories • Accessoires • Accesorios Part No. No de piéce Pieza No.
Limited Warranty GARANTIE LIMITÉE GARANTÍA LIMITADA AIRLESS PAINT SPRAY EQUIPMENT MATÉRIEL DE PULVÉRISATION DE PEINTURE SANS AIR EQUIPO DE ATOMIZACIÓN DE PINTURA SIN AIRE This product, manufactured by Wagner Spray Tech (Wagner), is warranted to the original retail purchaser against defects in material and workmanship for: Ce produit, fabriqué par Wagner Spray Tech (Wagner), est garanti, au bénéfice de l’acheteur au détail d’origine, contre tout vice de matières et toute malfaçon pour: Este producto,
