Owner’s Manual Read this manual for complete instructions Français (page 25) / Español (página 49) Contents 2 4 5 6 7 8 9 10 12 13 Important Safety Information What’s in the Box? Assembly Proper Use and Functions Pressure Relief Procedure Load Material Getting Material to Flow Practice Spraying Clear the Spray Tip Clean the Spray Gun Filter 1009 • Form No.
Important Safety Information Read all safety information before operating the equipment. Save these instructions To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment. Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
HAZARD: GENERAL Can cause severe injury or property damage. PREVENTION: • Read all instructions and safety precautions before operating equipment. • Follow all appropriate local, state, and national codes governing ventilation, fire prevention, and operation. • The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted.
What’s in the box? Material container holder (round, one gallon containers only) Sprayer handle Pump inlet Inlet release button Drip cup PRIME/SPRAY / Pressure control knob Suction Set Assembly Spray hose outlet Suction tube ON / OFF switch Clip Spray tip storage area Spray hose (comes assembled to the spray gun) Material return tube Pump cleaning adapter* Inlet filter Connector Spray Gun / Spray Tip Assembly Inlet valve removal tool* Spray gun Washer** Questions? Call Wagner Technical Ser
1. Assembly 1 2 (a) (c) (d) (b) You will need: • Adjustable wrench 1. Attach the suction set to the pump as shown. Make sure the conector notches (a) snap over the pins (b) on the pump inlet. NOTE: If suction set is difficult to press onto the pump, lubricate the O-rings (c) and (d) as shown with petroleum jelly. 3 4 5 4. Tighten the hose with an adjustable wrench. 5. Hook material container onto the end of the sprayer handle as shown (round, one gallon containers only) 2.
Proper use and functions Specifications Weight ��������������������������������20.5 lbs Flow rate �����������������������������0.24 gal/minute Power source ���������������������1/2 Hp universal motor Power requirement �������������15 amp minimum circuit on 120 VAC, 60 Hz current Generator requirement �������8000 Watt Max. spraying pressure ������2800 PSI Capability Controls and Functions ON/OFF switch: Spray hose: The ON/OFF switch turns power to sprayer on and off.
Pressure Relief Procedure* *Perform when instructed Important Safety Warning Be careful when handling the spray gun so you don’t accidently spray yourself. The high pressure paint stream could pierce your skin causing serious injury. If an accident happens see detail procedures in the Safety Information section on pages 2-3. See physician immediately and bring this instruction manual. 1 2 Be sure to follow the Pressure Relief Procedure when shutting the unit off for any purpose.
2. Load Material 1 2 3 PRIME (b) You will need: ON (a) • The material you plan to spray • Extension cord • Waste bucket 1. Push the red inlet release button to ensure proper inlet valve operation. 2. Unclip the suction hose and return tube. Place suction hose into material container (a). Place return tube into a waste bucket (b). 4 5 l l 3. Plug in the sprayer. Turn the PRIME/SPRAY knob to PRIME. Turn the power ON. 6 O OFF 4.
3. Getting Material to Flow 1 2 (a) SQUEEZE (b) You will need: • Scrap material / cardboard • Drop cloths to protect floors and furnishings from overspray 3 ON 1. Rotate spray tip forward to SPRAY position (a). Unlock the spray gun trigger by turning the trigger lock down (b). 4 2. Point the spray gun at a piece of scrap material/ cardboard. Squeeze and hold trigger for steps 3-5. 5 6 SPRAY l 3. Turn the power ON. MAX O 4. Turn the PRIME/SPRAY knob to SPRAY - maximum pressure. 5.
4. Practice Spraying Tip: Trigger gun after starting the stroke. Release the trigger before ending the stroke. The spray gun should be moving when the trigger is pulled and released. Overlap each stroke by about 30%. This will ensure an even coating. You will need: • Scrap material / cardboard If the spray pattern becomes distorted or stops completely while the gun is triggered, follow any or all the procedures listed on pages 12-14.
Spray Technique Tip: correct Flex your wrist as you move in order to keep gun parallel to the surface correct inCorrect Start stroke Pull trigger Move steadily Release trigger End stroke Spray Pattern Overlap Your Strokes GOOD SPRAY PATTERN BAD SPRAY PATTERN: TAILING correct 8” - 10” (20 - 25 cm) ! See page 12-14 11 English
Spraying Safety Troubleshooting - 1 2 Note: If spray tip is difficult to rotate, relieve pressure by turning PRIME/ SPRAY knob to PRIME and squeeze trigger while pointing at scrap material/ cardboard. Release trigger and try rotating spray tip again. Clear the Spray Tip l You will need: OFF • Scrap material / cardboard Do not attempt to unclog or clean the tip with your finger. High pressure fluid can cause injection injury. 3 O 1. Lock the spray gun. Turn the power OFF. CLEAN 4 5 2.
Spraying Safety Troubleshooting - 1 2 3 2. Pull trigger guard from filter housing. 3. Unscrew the filter housing using a wrench. PRIME Clean the Spray Gun Filter You will need: • • • • Wrench Warm, soapy water for latex material Mineral spirits for oil based materials Replacement spray gun filter (if necessary) important: Never clean the filter by poking it with a sharp object. 1. Peform the Pressure Relief Procedure, page 7. 4 5 6 4. Remove the filter from the housing.
Spraying Safety Troubleshooting - 1 2 1. Unscrew the inlet filter from the fitting on the end of the suction tube. 2. Clean the filter using the appropriate cleaning solution (warm, soapy water for latex materials, mineral spirits for oil-based materials). Clean the Inlet Filter You will need: • Warm, soapy water for latex material • Mineral spirits for oil based materials important: Make sure your floors and furnishings are covered with drop cloths to prevent accidental drips. 3 3.
SafetyTerm Short Storage Shutdown 1 2 3 PRIME OR This procedure should be used when taking a short term break or when ending your project for the day. If your break is longer than 16 hours follow Cleanup instructions, page 16. You will need: • • • • Water Plastic bag or bucket Rags Stir stick Instructions are for latex materials only 1. Peform the Pressure Relief Procedure, page 7. 2. Place spray gun in plastic bag or immerse into bucket of water. 3.
Cleaning notes - read before cleaning Cleanup Safety MINERAL SPIRITS • When using latex material, clean sprayer and components with warm, soapy water. For oil based material use mineral spirits.
5 6 7 8 ON PRIME 5. Remove the inlet filter from the suction tube and place it into waste container. 9 6. Thread pump cleaning adapter onto garden hose. Thread suction tube fitting over the adapter. 7. Unclip the return tube from the suction tube and place it into the waste container. Turn the PRIME/SPRAY knob to PRIME. 10 11 CLEAN 8. Turn the water supply to the garden hose on. Turn the pump ON. Water will go into the suction tube and out through the return tube.
1 Cleanup Oil-Based Materials 2 3 2. Remove the spray tip and place into an empty waste container. 3. Submerge suction set into a bucket with the appropriate cleaning solution. PRIME Follow these steps if you sprayed oil-based materials, or if you sprayed latex materials and do not have a garden hose available. Be sure to use the appropriate cleaning solution for the type of material sprayed.
1 Cleaning the Spray Gun Components 2 3 2. Pull trigger guard to separate from filter housing and unscrew housing using a wrench 3. Remove filter from spray gun. Clean spray tip and filter with soft bristled brush and appropriate cleaning solution PRIME You will need: • • • • • Soft bristled brush Light household oil Warm, soapy water if using latex material Mineral spirits for oil based material Wrench 4 1. Peform the Pressure Relief Procedure, page 7. 5 6 7 5.
1 Long Term Storage 2 3 ON HOUSEHOLD OIL HOUSEHOLD You will need: OIL • Light household oil • Rags 5 SECONDS l 1. Remove the suction set. 2. Pour approximately 2 ounces of light household oil into the pump inlet. 3. Cover the outlet valve with a rag. Turn power ON and let the pump run for five seconds. 4 5 6 (a) l OFF O (b) 4. Turn power OFF. English 5. Replace suction set. Make sure the connector notches (a) snap over the pins (b) on the pump inlet. 20 6.
Replacing Outlet Valve Cleaning or Replacing Inlet Valve Replacement of the outlet valve may be necessary if spray performance remains poor after following steps in the Fix Spraying Problems section. Replacement valves can be ordered by calling the customer service number found on page 4 Cleaning or replacing the inlet valve may be necessary if spray performance remains poor after following steps in the Fix Spraying Problems section.
Troubleshooting Before servicing, always release system pressure by following Pressure Relief Procedure (page 7). Problem A: The sprayer does not start 1. 2. 3. 4. 5. 6.
Problem E: The spray gun leaks 1. 2. Cause Gun filter housing is loose Internal parts of spray gun are worn or dirty Solution Tighten handle Take sprayer to Wagner Authorized Service Center Problem F: The spray tip assembly leaks 1. 2. Cause The spray tip was assembled incorrectly Gun seal is worn Solution Check tip assembly and assemble properly see page 20, steps 6-7 Replace the seal* Problem G: The spray gun will not spray 1. 2. 3. 4.
Parts List • Liste de Pièces • Lista de piezas Sprayer • Pulvérisateur • Rociador 1 3 6 4 5 2 English Français Español 72
Item Article Articulo 1 Part No. No de piéce Pieza No.
Parts List • Liste de Pièces • Lista de piezas Spray Gun • Pistolet • Pistola 3 1 5 6 2 4 7 Item Article Articulo Part No. No de piéce Pieza No.
Tip/Filter Accessories • Accessoires de buse/filtre • Accesorios de punta/filtro English - All spray tips and filters listed below are sold separately. Spray Tip Part No. Tip Size* 0501411 411 0501511 511 0501413 413 0501513 513 0501415 415 0501515 515 Spray Gun filters Part No.
Limited Warranty GARANTIE LIMITÉE GARANTÍA LIMITADA AIRLESS PAINT SPRAY EQUIPMENT MATÉRIEL DE PULVÉRISATION DE PEINTURE SANS AIR EQUIPO DE ATOMIZACIÓN DE PINTURA SIN AIRE This product, manufactured by Wagner Spray Tech Corporation (Wagner), is warranted to the original retail purchaser against defects in material and workmanship for one year from date of purchase.
