Airless – Hochdruck Spritzgerät Airless high-pressure spraying unit Appareil de pulvérisation à haute pression Airless Apparecchio di verniciatura a spruzzo Airless ad alta pressione Super Finish 7000 Neu 2306118 08 / 2009 Betriebsanleitung Operating manual Mode d‘emploi 2 32 61 Istruzioni per l‘uso 92
Super Finish 7000 GB WARNING! Attention, danger of injury by injection! Airless units develop extremely high spray pressures. 1 Never bring fingers, hands or other body parts into contact with the spray jet! Never point the spray gun at yourself, other persons or animals. Never use the spray gun without spray jet safety guard. Do not treat a spray injury as a harmless cut. In case of injury to the skin by coating material or solvents, consult a doctor for quick and correct treatment.
Super Finish 7000 GB Contents Contents 4.3 4.4 1 1.1 1.2 1.3 4.5 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 1.19 1.20 1.21 1.22 1.
Super Finish 7000 GB Safety regulations 1 Safety regulations for Airless spraying 1.4 Attention, danger of injury by injection! Never point the spray gun at yourself, other persons or animals. Never use the spray gun without spray jet safety guard. The spray jet must not come into contact with any part of the body. In working with Airless spray guns, the high spray pressures arising can cause very dangerous injuries. If contact is made with the spray jet, coating material can be injected into the skin.
Super Finish 7000 GB Safety regulations 1.9 Prevention of occupational illnesses 1.15 Suction installations Protective clothing, gloves and possibly skin protection cream are necessary for the protection of the skin. The are to be provided by the unit user in accordance with the corresponding local regulations. Observe the regulations of the manufacturer concerning coating materials, solvents and cleaning agents in preparation, processing and cleaning units. 1.16 1.10 Max.
Super Finish 7000 GB Safety regulations 1.23 Setup on an uneven surface The front end must always point downwards in order to avoid sliding away. 2.2 Coating material Dispersion and latex paints, two-component coating materials, diluting lacquers and paints or those containing solvents. No other materials should be used for spraying without WAGNER‘s approval. Pay attention to the Airless quality of the coating materials to be processed.
Super Finish 7000 GB General view of application 3.2 2 3 1 Functioning of the unit The following section contains a brief description of the technical construction for better understanding of the function: Super Finish 7000 is an electrically driven high-pressure paint spraying equipment. The motor (Item 1) drives directly the hydraulic pump. A piston (2) is moved up and down so that hydraulic oil is moved under the diaphragm (3) which then moves.
Super Finish 7000 GB Description of unit 3.
Super Finish 7000 GB Description of unit 3.5 TRANSPORT USING A CRANE For attaching points for the straps or rope (not wire cable) see figure. 3.6 Technical data Super Finish 7000 Article no. basic unit 2305973 2306248 Voltage : 230 Volt ~, 50 Hz 400 Volt ~, 50 Hz Fuses : 16 A time-lag 16 A Unit connecting line : 6 m long, 3x1.5 mm² 6 m long, 5x1.5 mm² Max. current consumption hose heating : 13.5 A 5.8 A Degree of protection : IP 44 IP 44 Acceptance capacity : 2.8 kW 3.1 kW Max.
Super Finish 7000 GB Startup 4 4.2 Startup 4.1 Unit with suction system 1. Unscrew the dust protective cap (Item 1). 2. Ensure that the sealing surfaces of the connections are clean. Ensure that the red inlet (2) is inserted in the coating material inlet (5). 3. If using the suction system Screw union nut (3) on suction system (4) to the coating substance inlet (5) with the spanner provided (41mm) and fasten finger-tight.
Super Finish 7000 GB Startup 4.3 Connection to the mains network Connection must always be carried out via an appropriately grounded safety outlet with residual-current-operated circuit-breaker. 3 1 Before connecting the unit to the mains supply, ensure that the line voltage matches that specified on the unit’s rating plate. 4.4 Cleaning preserving agent when starting-up of operation initially 1.
Super Finish 7000 GB Spraying technique / Handling the high-pressure hose / Interruption of work 5 Spraying technology Move the spray gun evenly during the spraying process. If this is not observed, an irregular spraying appearance will be the result. Carry out the movement with the arm, not with the wrist. A parallel distance of approx. 30 cm between the tip and the surface to be coated should always be observed. The lateral limitation of the spray fan should not to be too distinct.
Super Finish 7000 GB Displays at the unit / Cleaning the unit 8 Cleaning the unit A clean state is the best method of ensuring operation without problems. After you have finished spraying, clean the unit. Under no circumstances may coating material rests dry and harden in the unit. The cleaning agent used for cleaning (only with a flash point above 21 °C) must be suitable for the coating material used. • 1. 2. 3. 4. 5. 6. Secure the spray gun, refer to the operating manual of the spray gun.
Super Finish 7000 GB Cleaning the unit The container must be earthed in case of coating materials which contain solvents. Device with flexible suction system (accessory) 1. Unscrew the filter (Item 1) from the suction tube (2). 2. Disassemble filter by rotating the base (3). 3. Clean or replace the filter. Carry out cleaning with a hard brush and a corresponding cleaning agent. 2 Caution! Do not pump or spray in container with small opening (bunghole)! See safty regulations. 5.
Super Finish 7000 GB Cleaning the unit / Servicing 8.4 Cleaning the Airless spray gun 1. Rinse the Airless spray gun with a suitable cleaning agent under lower operating pressure. 2. Clean the tip thoroughly with a suitable cleaning agent so that no suitable coating material rests remain. Do not use sharp objects to clean the nozzle. 3. Clean the outside of the Airless spray gun thoroughly. 9 9.1 Servicing General servicing An annual expert check is highly recommended to be sure to have a safe unit.
Super Finish 7000 GB Repairs at the unit 1 2 1 3 5 2 4 6 10.2 Inlet valve 1. Place the enclosed 30 mm wrench on the trigger housing (1). 2. Loosen the trigger housing (1) with light blows of a hammer on the end of the wrench. 3. Screw out the trigger housing with the inlet valve (2) from the paint section. 4. Pull of the clasp (3) using the enclosed screwdriver. 5. Place the enclosed 30 mm wrench on the inlet valve (2). Turn out the inlet valve carefully. 6.
Super Finish 7000 GB Repairs at the unit 10.4 Pressure control valve Only have the pressure control valve (1) replaced by the customer service. The max. operating pressure has to be reset by the customer service. 1. Screw the trigger housing with inlet valve out of the paint section as described in Section 10.2 Inlet valve, Items 1 to 3. (disassembling of hexagon nuts will become easier) 2. Turn back the pressure control valve, rotary knob completely (anti-clockwise).
Super Finish 7000 GB Repairs at the unit Before mounting the new diaphragm, clean the insert as well as the grooved surface at the pressure insert (2) and the paint section (3) and wipe off any oil. 4 1 Mounting is carried out in the reverse order. 1. First tighten all the hexagonal bolts (1) crosswise with 30Nm, then crosswise with 70Nm. 2. Before starting up leave the pressure control valve in the open position for about 2 minutes while the motor is running (bleeds the unit).
Super Finish 7000 GB Repairs at the unit 10.
GB Repairs at the unit Connection diagram (400 Volt Version) 50 Super Finish 7000
Super Finish 7000 GB Repairs at the unit 10.
Super Finish 7000 GB Spare parts and accessories 11 11.1 Spare parts and accessories order no. 1 Spray gun AG-14; 1/4“ (stainless steel) Spray gun AG-08; 1/4“ (aluminium made) 0502 166 Insert filter red, 1 pc. ; 180 MA Insert filter red, 10 pcs. ; 180 MA Insert filter yellow, 1 pc.; 100 MA Insert filter yellow, 10 pcs.; 100 MA Insert filter white, 1 pc.; 50 MA Insert filter white, 10 pcs.; 50 MA Insert filter green, 1 pc.; 30 MA Insert filter green, 10 pcs.
Super Finish 7000 GB Spare parts and accessories without tip F thread (11/16 - 16 UN) for Wagner spray guns Order no. 0556 042 62 1 Wagner Professional tip up to 270 bar (27 MPa) without tip G thread (7/8 - 14 UN) for Graco/Titan spray guns Order no. 0556 041 62 1 Airless tip table tip marking Spray angle Bore inch / mm Spraying width mm 1) Order no. Natural paints clear paints Oils 407 507 209 309 409 509 609 40° 50° 20° 30° 40° 50° 60° 0.007 / 0.18 0.007 / 0.18 0.009 / 0.23 0.009 / 0.23 0.
Super Finish 7000 GB Spare parts and accessories 11.2 Spare parts list Pump head item order-No designation 1 0254 347 Paint head 2 0254 232 Diaphragm assy. 3 0341 314 Screw flange 4 9971 469 O-ring 35x2 (PTFE) 5 0341 315 Flange ring 6 0034 357 Pressure spring 7 0254 341 Insert, piston 8 0254 340 Piston D26 9 0254 230 Pressure insert assy.
Super Finish 7000 GB Spare parts and accessories 11.3 Spare parts list Pump-Aggregate item ortder-No designation 34 0254 335 Electric box 1 35 9900 249 Hex washer head screw M5x12 (4) 36 9950 244 Terminal strip (230V version) 37 2306 244 Terminal strip (400V version) 0254 221 2 3050 814 Motor partition assembled 230V/50Hz (item. 1,3, 4) Motor partition assembled 400V/50Hz (item.
56 Spare parts diagram pump-aggregate 14 15 17 16 18 20 19 21 25 24 23 26 27 28 7 11 10 13 12 29 9 8 7 22 30 35 34 33 32 31 39 38 37 36 40 6 5 1 2 3 47 46 45 42 43 44 41 4 GB Super Finish 7000 Spare parts and accessories
Super Finish 7000 GB Spare parts and accessories 11.4 Spare parts list high-pressure filter (Accessory) 11.5 Spare parts List Trolley Item Order No. Designation Item order-no. Designation 1 0097 121 High-pressure filter HF- 01 compl. 1 0254 240 Trolley assy.
Super Finish 7000 GB Spare parts and accessories 11.6 spare parts list suction system (rigid) 11.7 spare parts list hopper Item Order No. Designation item order-no Designation 1 0341 263 Suction system compl. 1 0341 266 Upper hopper fittings, 20 litres 0341 435 Filter, mesh width 1 mm Optional: Filter, mesh width 0.8 mm 2 0097 269 Upper hopper without cover 3 0097 270 Cover Return tube Hexagon cap nut with chain and clamp Seal 5 9902 306 Combination sheet metal screw 3.
Super Finish 7000 GB testing of the unit / information on product liability / guarantee declaration Testing of the unit Guarantee declaration For safety reasons, we would recommend having the device checked by an expert as required but at least every 12 months to ensure that it can continue to operate safely. In the case of unused devices, the check can be postponed until they are next started up. All (potentially deviating) national inspection and maintenance regulations must also be observed.
Super Finish 7000 GB guarantee declaration 3. Handling 5. Additional regulations. If defects can be seen in the materials, processing or performance of the device during the guarantee period, guarantee claims must be made immediately, or at the latest within a period of 2 weeks. The authorised specialist shop that delivered the device is entitled to accept guarantee claims. Guarantee claims may also be made to the service centres named in our operating instructions.
Super Finish 7000 CE-Erklärung/ CE Declaration CE Déclaration/ CE Dichiarazione 123
Super Finish 7000 Servicenetz in Europa / European Service network A J. Wagner Ges.m.b.H. Ottogasse 2/20 2333 Leopoldsdorf Österreich Tel. +43/ 2235 / 44 158 Telefax +43/ 2235 / 44 163 office@wagner-group.at DK Wagner Spraytech Scandinavia A/S Helgeshøj Allé 28 2630 Taastrup Denmark Tel. +45/43/ 27 18 18 Telefax +45/43/ 43 05 28 wagner@wagner-group.dk GB B Wagner Spraytech Benelux b.v. Veilinglaan 56 1861 Meise-Wolvertem Belgium Tel. +32/2/269 46 75 Telefax +32/2/269 78 45 info@wagner-wsb.
