USER MANUAL Motorcycle Operating Manual Model:WY250T-3 PREFACE Thanks for your purchasing the motorcycle WY250T-3, and sincerely welcome you to be our motorcycle user. To enjoy a more safe and pleasurable driving, at first please familiarity with the manual must carry on before driving. Your personal safety depends not only the vigilance and familiar operation skills, but also relates to whether you are familiar with the mechanical performance.
The important points to attention Ÿ The driver and passenger This motorcycle was limited to one driver and one passenger (except children younger than 12 years old). Never exceed the Max load capacity of motorcycle. Ÿ For the safety, avoid driving the motorcycle in atrocious weather or cold weather (under -12℃). Ÿ For the road condition This kinds of motorcycle can only drive on the highroad.
Ⅰ. Motorcycle safe drive Rules for safe drive 1. The motorcycle happen the many accident, all reasons are that the car drivers didn’t look at the motorcycle drivers. So the motorcycle drivers must: l Put up the coat in bright color l Avoid to the driving at night .you must drive on guard and carefully to the strong light. 2. Particular care should be exercised at the level crossing of roads, entrance and exit of parking lot or on the automobile lane. 3.
Ⅲ. Main technique parameter Item L×W×H mm Wheelbase mm Ground Clearance mm Dry weight kg Max Load kg Table 2 Data Item Data 2015×680×1210 1350 101 160kg 150kg Front Tyre T Rear Tyre Air Pressure of Fr tyre Air Pressure of Rr tyre Transmission system 130/160-13 110/180-10 200 kPa 250 kPa CVT Turning angle of steering handle ≤48° Ratio 5.12~15.05 Brake base ≤7(30km/h) Engine Type 169MM Single Cylinder、4 stroke、 water-cooled ≥100km/h ≤3.1L/100km ≥18 -1.
四、The parts&subassemblies and manual The parts&subassemblies(fig2 fig3) Fr Brake Lever Meter and indicator Ignition Switch VIN Number Seat Box Battery Main Stand Nameplate Fig 2 -5- Rear Brake bar Fuel tank Handhold Seat Lock Air Filter Engine Number Side stand Fig3 Dashed(……)Indicate the not see parts directly。 Meter and indicator (Fig4) -6-
⑴Speedo meter ⑵Odometer ⑶main beam indicator ⑷Left Turning signal light ⑸Right Turning signal light ⑹Water temperature meter ⑺Fuel meter (8)Time meter (9)Parking light 6 8 9 FIG4 Ignition switch(Fig5) (1) On ( )-when the switch turn to this position, Start engine and do not pull out the key. 1 ⑵(2) Off ( ) When the switch turn to this position, Start engine power off and take out the key. ⑶Lock ( ) When the switch turns to lock position ( Take out the key .
•: When it on the position, the front head light, tail light, position lighted instrument turn off. 1 Starting Switch(2) (FIG8) Press this button to start engine(P16) 2 Main beam switch(1) (fig9) Press“ ”button,is high beam;Press“ FIG8 ”button is low beam。 Turning signal light switch (2)(fig9) 1 When the switches on ( ) ,the left turning signal light turn on. When the switch on ( ), the right turning signal light turn on, 2 Press it down the light turn off.
Ⅴ. Operation Instruction Checking before driving: Checking before riding, For safety and prevent trouble or accident, pre-check up is necessary. GASOLINE When the pointer or fuel meter is close to red section, replenish fuel. Gasoline tank container: 7L Clock –wise to open the tank cover 2. (Fig 13) Fig 12 Suggestion gasoline: octane number is 90 Do not replenish fuel together with tidy or water NOTICE: If check fuel volume or replace fuel soon after stop, Beware of burning.
(10~20)mm 2 1 FIG17 FIG16 Tire Check the tire pressure regularly and adjust. Check before the tire cooled Check if there any metal trash or gravel in the groove of tires WARNING: If the tire pressure dose not accord with the standard, it will properly cause the traffic accident. • It is dangerous that use the worn tire, It will have effect to friction between tire and rode. Maybe make difficult from drive or accident.
Driving motorcycle: WARNING: Wear the trousers to avoid touching with exhaust pipe and was burnt. The entire device must be installed according to requirement of the traffic rule. Take the license to riding. NOTICE: Control the speed and load during 1000kmof running in period. Load should be within 100kg(including driver) If take more weight and speed will reduce life of engine, Change the crankcase oil after 300km (Page 25) to a new motorcycle.
Engine power off operation (Fig 20, Fig 21) Close oil: revolve to the lowest place according to picture. (Normal situation is loose the throttle grip, and the engine is idling speed) • Put the key to “OFF 1 FIG 20 FIG21 Stopping operation: When the motorcycle stop, put the key to “ ” position .put down stand and lock handle. (Page 9) Alarm points: 1 Locking the handle and do not left key in the switch 2 Put the motor into the garage 3 Use the excellent guard against theft device - 17 - Ⅵ.
table 4 Cycle speedometer(x1000km) 4 8 12 Ref page 6 12 18 Every month Item I I I I ﹡ Fuel pipe Throttle grip I I I I 18 ﹡ Core of the air filter 25 Note1 C/1000km, if need: R ﹡ 29 C/2000km,If need: R ﹡ Spark plug I I I I ﹡ Valve R 27 (300km) R ﹡ Engine oil (300km)R 27 When change oil If need: D ﹡ Engine oil filter I I I I 26 carburetor ﹡ Per1000km I If need: R ﹡ belt I 28 gearbox oil Note3 (300km)R I I I I 14 Brake syetem I I I Brake switch I I I Headlamp ﹡ I I I Suspension ﹡ nuts\bolts tighten I I Note2
Table 5 Trouble phenomenon Trouble reason The octane value of the fuel is too low Oil path stop up Ignition time is too early or too late The vehicle is unable to accelerate performance badly Spark too weak or flameout Mixed air too dense or race Engine leak Muffler stop up Belt wear The automatic clutch roller wearing The electricity is started and does not work Exceed clutch worn Riding unsteady Lack of tire pressure Start the relay wear Lack of Electric consumption Turning axletree gap too wide F
Adjusting idling speed(Fig 24, Fig 25) The carburetor is in the best situation before sold, if the carburetor is still influence riding Please adjust it under the instruction of professional man. Warm up few minutes before start。 Idle to adjust screw (1) is it is it improve idle speed slightly to enter to fasten, is it is it withdraw it than screw slowly after stocking to fasten to mix and then rapidly, to stabilizing the position at most, then withdraw slowly, get and stabilize the position the most low.
Replacing gearbox oil (Fig 28) Suggestion engine oil : SAE 80W/90 Oil container Resolving capacity:0.18L Changing capacity :0.16L Take apart the immiting bolt (2), and the spilling bolt (1). Fig28 NOTICE: THE ENGINE MUST BE WARMER WHEN SPILLING, AND THE VEHCILE MUST BE STEADY BY MAIN STAND! • Reinstall the spilling bolt after clean. And screw up. • Inject 100ml to engine through immit bolt • Using the injector to immit the oil to the bolt, till full. • Install immit bolt and screw up.
Radiator Maintenance Suggestion Cooled liquid Type: anti-freeze liquid It’s only using no rust no freeze liquid for this engine。 1 Inspecting Open the bolt, take the cover off, you can see the liquid lever is staying1/5,if less than1/5,please immit it. Immiting the Cooled liquid Ÿ Open the gas of the radiator 1. if the cooled liquid is not full, please keep it full. Then cover it.
Ⅷ.Circuit Diagram - 29 - Ⅸ.Vehicle Storage Storage For the motorcycle not to be used for a long period of time, for example, in wintertime, some steps should be taken to prevent malfunction of and damage to its components, which might be caused by long storage. Besides, before the long storage, proper maintenance has to be carried out for fear that it might be forgotten when vehicle is put back into use after storage. 1. Change engine oil and oil filter. 2.
Reuse motorcycle. Clean the motorcycle, if the storage time beyond 4 months, Must change gasoline. Must charging if need, and then install battery. Must check all of terms before drive (Page 10), for the safety must try the motorcycle with lower speed for some time in a not busy rode. - 31 - Ⅹ.Emission Control System Warranty Statement Wangye USA Co., LLC is pleased to explain the emission control system warranty on Highway Motorcycle.
Owner’s Manual; (ii). Give notice to dealer approved by Wangye USA Co., LLC or other qualified service facility of any and all apparent defects immediately upon discovery, and make the entire motorcycle available at the time for inspection and repair at the dealer’s place of business; (iii). Provide proof of warranty coverage to dealer; (iv). Authorize the dealer to tear down the motorcycle for diagnostic evaluation should it be required.