USER MANUAL Motorcycle Operating Manual Model: WY50QT-7A PREFACE Thanks for your purchasing the motorcycle WY50QT-7A, and sincerely welcome you to be our motorcycle user. To enjoy a more safe and pleasurable driving, at first please familiarity with the manual must carry on before driving. Your personal safety depends not only the vigilance and familiar operation skills, but also relates to whether you are familiar with the mechanical performance.
IMPORTANT INFORMATION Ÿ Driver and passenger This motorcycle was only used to one driver. Never exceed to the Max load capacity of the motorcycle. Ÿ For the safety, never drive to the motorcycle in the atrocious weather or the cold weather(under -12℃) Ÿ For the road surface: This kind of motorcycle is only drive in the highway. Ÿ About the caution banner with the safety or environment, stick to the sundries box cover, the rear shelf, and fuel tank cover.
Ⅰ. Motorcycle safety driving Rules for safety driving Only Driver can insure the motorcycle driving safety 1.The motorcycle happen the many accidents, all reasons are that the car drivers didn’t look at the motorcycle drivers. So the motorcycle drivers must: l Put up the coat in bright color l Avoid to the driving at night .you must drive on guard and carefully to the strong light. 2.
Ⅱ.Parts & Subassemblies Parts & Subassemblies (Fig1.
Speedometer and indicator (Fig3-1 or FIG3-2) ⑴Fuel Meter ⑵Turning signal light LH ⑶EngineTachometer ⑷Turning signal light RH ⑸Speedometer ⑹Odometer ⑺main beam indicator ⑻Oil indicator light Note: Machine Meter is available(See fig3-1) Fig 3-1 Fig 3-2 Ignition Switch(Fig4) ⑴On ( )—when the switch turn to this position, Start engine and do not pull out the key. ⑵Off ( )—When the switch turn to this position, Engine power off and take out the key.
Main beam switch (1)(Fig 7) Press“ ”button,is main beam;Press“ ”button isdipped beam。 Turning signal light switch (2)(Fig 7) When the switches on ( ) ,the left turning signal light turn on. When the switch on ( ), the right turning signal light turn on, Press it down the light turn off. Horn Switch 3(Fig 7) Fig 7 Press this button, the horn makes sound. Steering handle lock(Fig8, Fig9) Turn the steering handle left to end, presses down ignition key1 to ( ), the steering handle are locked .
Ⅲ. Operation instruction Checking before driving For safety and prevent trouble or accident, Pre-check up is necessary. Fuel When the pointer or fuel meter is close to red section, replenish oil; meanwhile, check the Fuel Tank and Carburetor rack or not. Fuel Tank:6L • • • Clock –wise to open the tank cover.(Fig 11) Suggestion gasoline: octane number is 90 Do not replenish oil together with tidy or water Fig 11 Fig 11 NOTICE: If check gasoline orreplenish gasoline soon after stop, Beware of burning.
Free Path of Rear Brake( Drum Brake)(Fig 14,Fig15) Measure the distance of rear brake pedal before detent function .the free path should between 10-20mm, take the tail of brake handle as standard. • Adjust Nut: (A)Reduce Free Path。 (B)Increase Free Path When adjust, the Pin 2 and Adjust Nut1 should impinge on Note: Rear Disk brake is available, but can’t adjust Free Path. When you can’t see Disk brake oil, please immit the disk brake oil.
Tire Check the tire pressure regularly and adjust. • Check before the tire cooled • Check if there any metal trash or gravel in the groove of tires • Inspect whether there is nick, embed nail or other tartness object on the tread or not. Inspect whether there is impress, dent or distortion for rim or not. If find any damaged, should invite service department to inspect for you. • When the tire pattern wear and tear to the wear sign, must change the new tire.
Driving motorcycle: WARNING: Wear the trousers to avoid touching with exhaust pipe and was burnt. The entire device must be installed according to requirement of the traffic rule. • Take the license to riding. NOTICE: Control the speed and load during 1000km of running in period. Load should be within 75kg(including driver) If take more weight and speed will reduce life of engine.
slippery road. Must use two-brake system for avoiding accident. Engine power off operation (Fig 20, Fig 21) Turn off Throttle:Revolve to the lowest place according to picture. (Normal situation is loose the throttle grip, and the engine is idling speed) • Put the key to “ ”. Fig 20 Stopping operation: Fig 21 When the motorcycle stop, put the key to “ ” position .put down stand and lock handle.
Periodic Maintenance Chart(Chart 3) When you will make the Periodic Maintenance, you should inspect before driving.
Simple trouble solution Complaint Chart 4 Symptom and possible causes Plug not sparking Engine does not start Spark plug is weak No mixed air in cylinder Cylinder compresses strength low solution Damaged spark plug Damaged Ignition Coil Defective CDI Defective ignition switch Renegade or loosely Ignition system Replace Replace Replace Replace Spark plug gap too small or big Spark plug pole burn Adjust Replace Spark plug accumulates carbons Clear out Fuel use out Replenish Oil mouth stop up
Cleaning Air Filter(Fig 22) • Take apart the bolt of air filter cover. • Take out filter element • Compress air or use dry brush to clean filter element.。 • Do the above opposite to reinstall the air filter. NOTICE: Fig 22 • Do not use gasoline or low burning point solvent to clean paper filter element. Battery maintenance(Fig 23) It is Adopted the airtight battery (don’t add water) Notice: Do not take apart the airtight • If the motorcycle have not been used for a long time.
Replacing gearbox oil(Fig 26) Suggestion gearbox oil : SAE 80W/90(North Cold Area use anti-freezing oil) Oil container Resolving capacity:0.11L Replacing capacity :0.09L 1 • Make the motorcycle on the Stand • Take apart the immiting bolt (2), and the spilling bolt (1). NOTICE: The engine must be warmer when 2 spilling and the vehicle must be steady by main 1 Fig26 stand. Make sure the Engine is empty • Reinstall the spilling bolt after clean. And screw up.
Ⅴ.Vehicle storage Storage For store up the motorcycle for a long period of time, for example, in wintertime, some steps should be taken to prevent malfunction of and damage to its components, which might be caused by long storage. Besides, before the long storage, proper maintenance has to be carried out for fear that it might be forgotten when vehicle is put back into use after storage. 1. Change engine oil. 2. Drain off fuel from the fuel tank and carburetor.
Ⅷ.MAIN PARAMETER Item Parameter Chart 5 Parameter Item L×W×H mm Wheelbase mm Ground Clearance mm Dry weight kg Max Load kg 1983×683×1110 1380 130 95 75 Front tyre Rear tyre Air Pressure, Fr tyre Air Pressure, Rr tyre Transmission system 120/70-12 120/70-12 150kPa 200kPa Turning angle of steering handle ≤48° Ratio 10.83-33.
IX. Circuit diagram - 31 - Ⅹ.Emission Control System Warranty Statement Wangye USA Co., LLC is pleased to explain the emission control system warranty on Highway Motorcycle. New Highway Motorcycle must be designed, built and equipped to regulations and standards of the United States Environmental Protection Agency and the California Air Resource Board and free from defects in material and workmanship that may keep it from these requirements in the all applicable regulations. Wangye USA Co.
Owner’s Manual; (ii). Give notice to dealer approved by Wangye USA Co., LLC or other qualified service facility of any and all apparent defects immediately upon discovery, and make the entire motorcycle available at the time for inspection and repair at the dealer’s place of business; (iii). Provide proof of warranty coverage to dealer; (iv). Authorize the dealer to tear down the motorcycle for diagnostic evaluation should it be required.