RCS-1000 ROBOTIC NOZZLE CLEANING STATION WC-1000 WIRE CUTTER INSTALLATION, OPERATIONS AND REPLACEMENT PARTS MANUAL 0
TABLE OF CONTENTS INTRODUCTION/WARRANTY .......................................................................................................................................1 RCS-1000 SPECIFICATIONS........................................................................................................................................3 INSTALLATION AND SETUP ..........................................................................................................................................3 OPERATION .
consumables. Customers filing a claim under the extended warranty will need to prove, by providing past invoices, that they have been purchasing and using Genuine American Weldquip consumables.
RCS-1000 ROBOTIC NOZZLE CLEANING STATION SPECIFICATIONS Air Requirements – 80-120 PSI @ 8 S.C.F.M(Min) Clean Shop Air Reamer Stroke – 2” (50.8mm) Dimensions – 6 ½”(165.1mm) x 6”(152.4mm) x 12”(304.8mm) Weight – RCS-1000 - 27Lbs (12.247Kg) RCS-1000/WC-1000 –31 Lbs. (14.
Air Supply The RCS-1000 nozzle cleaning station requires 80-120 psi @ 8 S.C.F.M (5.0-7.0 BAR @ 450 LPM) of clean shop air minimum for proper operation. The unit is equipped with a ¼” NPT female fitting for the air supply connection. It is Important to use a supply line with at least 3/8” ID to insure proper air volume to the reamer. Reamer Tooling Choose the appropriate size reamer blade for your welding application and welding nozzle I.D. (See page 8 for available sizes).
OPERATION Robot Programming/Reamer Function The cycle time for nozzle cleaning is controlled by the robot program. 1) With the ground “ON” on Connection #4(See Fig 2), the clamp secures the welding nozzle in place, the blade begins to rotate and the reamer spindle shaft starts its upward travel. 2) With the ground still applied, the reamer reaches the top of its stroke and remains there as long as the ground is “ON”. 3) After the reaming cycle is completed program to turn the ground “OFF”.
# 1 2 DESCRIPTION Lift Cylinder Speed Control Valve – DOWN Speed Control Valve – UP # 9 10 DESCRIPTION Pressure Switch Pneumatic Motor REAMER FUNCTION OPERATION SEQUENCE VALVE ACTION Ground “OFF” - #4 Valve 11 “ON” 11 Mechanical Valve Ground “ON” - #4 Valve 4 “ON” 12 Valve Bracket Hold Ground “ON” - #4 Valve 11 “OFF” 13 Terminal Block Hold Ground “ON” - #4 Valve 11 “OFF” 6 Solenoid Valve 24VDC Cycle Solenoid Valve 24VDC – Spray Venturi Valve 14 Plug Ground “OFF” #4 Valve 4 “OFF” 7 Sp
SCHEMATIC FOR RCS-1000 NOZZLE CLEANING STATION # 1 2 DESCRIPTION Lift Cylinder Speed Control Valve – DOWN Speed Control Valve – UP # 9 10 DESCRIPTION Pressure Switch Pneumatic Motor REAMER FUNCTION OPERATION SEQUENCE VALVE ACTION Ground “OFF” - #4 Valve 11 “ON” 11 Mechanical Valve Ground “ON” - #4 Valve 4 “ON” 12 Valve Bracket Hold Ground “ON” - #4 Valve 11 “OFF” 13 Terminal Block Hold Ground “ON” - #4 Valve 11 “OFF” 6 Solenoid Valve 24VDC Cycle Solenoid Valve 24VDC – Spray Venturi Valve
PARTS LIST – RCS-1000 Item # 1 2 3 8 Part Number See Blade Chart RS-100 RS-101 RS-101NS 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 RS-102 RS-103 RS-104 RS-105 RS-106 RS-107 RS-108 RS-109 RS-110 RS-111 RS-112 RS-113 RS-114 RS-115 RS-116 RS-117 RS-118 RS-119 RS-120 RS-121 RS-122 RS-123 RS-124 RS-125 RS-126 RS-127 30 31 32 33 34 35 36 37 38 39 40 RS-128 RS-129 RS-130 RS-131 RS-132 RS-133 RS-134 RS-135 RS-136 RS-137 RS-138 Description Reamer Blade Sprayer Tip Pneumatic Motor,
WC-1000 WIRE CUTTER SPECIFICATIONS Air Requirements – 80-120 PSI @ 5 S.C.F.M(Min) Clean Shop Air Cutting Range – Up TO 1/8” (3.2mm) DESCRIPTION The WC-1000 Wire Cutter is designed to remove the ball end of the welding wire for consistent wire stick-out, providing smoother arc starts and where a desired stick out is required for touch sensing or other operations.
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1375 Wolf Creek Trail – P.O.
