Repair User Manual

Damaged Area
Cut
Teflon Insulation
Inner Core
Braided Ground Sheath
1/2”
Cut
You will need:
1) A Splice Kit
2) Tools
crimp solder connector
1/4” heat shrink tubing
Fastenal P/N 0714595
adhesive metallic tape
wire crimper
hot air pistol
Step 1 - Determine where the damage is and make a
clean cut through the wire.
Step 2 - Place a heat shrink tube over one side of the wire.
S tep 3 - Strip 1” of the outer insulation from both cables.
Step 4 - Separate the braided sheath wire from the
inner layer of insulation.
Step 5 - Shorten inner conductor wire to 1/2”.
Step 6 - Insert the inner conductor wires into each
side of the crimp on connector.
Step 7 - Compress the crimp on connector on each
side using Crimping tool.
Step 9 - Overlap both braided sheath wires and
connect them with a strip of metallic tape.
Step 10 - Slide the heat shrink tube over the connections and shrink
it with a hot air pistol. Do not use a naked flame.
a
a
a
a
a
b
b
b
b
b
Adhesive metallic tape
BRAIDED GROUND SHIELD
TEFLON INSULATION
TEFLON INSULATION
STRANDED CONDUCTOR CORE
Wire Construction
Instructions for TempZone Wire Repair
24/7 Installation Support • Lifetime Technical Assistance • Free Design Service • www.WarmlyYours.com • [phone]
10/2009 - 30084-A
Fastenal P/N 0710573
butane torch
IT IS EXTREMELY IMPORTANT THAT NO INNER CONDUCTOR
WIRES ARE EXPOSED OUTSIDE OF CONNECTOR!
Step 8 - Heat Crimp Connector to seal the heatshrink + melt
the solder pellet.