Installation & Assembly

4
The Heating Element
The Heating Element consists of two copper alloy resistance wires covered by Flouropolymer insulation. A braided metal
surrounds the primary Flouropolymer insulation and serves as ground sheath. The Heating Element (A) attached with
tape (C) in a serpentine pattern to a exible Fiberglass Mesh (B). The Fiberglass Mesh is designed to keep the Heating
Element evenly spaced throughout the roll. The cold lead return wire is factory installed at one end of the Heating Roll
and must run back to the power supply along the perimeter of the heated space. The power lead (D) is 15-feet in length.
The lead is spliced to the Heating Element (E) at the factory. If necessary, this lead wire may be shortened or even
extended. Please note the thickness of the factory splice and cold lead and plan accordingly. Both the factory splices and
the Heating Element must be completely embedded in thinset or self-leveling underlayment
Floor Sensor (not required for all systems)
Temperature sensor wire must be tested before and after installation and must measure between 8k to 12k ohm for
temperatures between 68-86 F (20-30C). This measurement must be done with a digital ohm meter, set to the 20k range.
Beware of self-ranging meters and analog meters.
Systems using a nSpiration Series control require a Floor Sensor (F). This Sensor is embedded in the oor and monitors
the oor temperature. The Floor Sensor should be centered in between 2 resistance wires leaving approximately 1.5” on
either side and extend about 6” into the heated area. Avoid placing the sensor in an area affected by a draft, a radiator
or the sun. Must be installed if using a thermostat. Some people choose to install a second (Backup) sensor. For an
additional cost you may purchase a second sensor. NEVER run the sensor wire over, under, or next to a heating wire.
Sensor wires can touch the non-heating cold lead, but must not run next to the lead for more than a couple of inches and
never run in the same conduit as the cold leads.
Relay Contactor or Power
Modules (not required for all
systems)
Systems installed in large spaces will most likely require a
Relay Contactor or Power Module(s) in addition to the control
device to operate properly. The Relay or the Power Modules
may be located in the same vicinity as the control device. If your
system will be using this option, all cold leads will be connected
to the relay contactor or power module and not directly to the
control device.
Heating Roll(s): Types and Sizes
Roll(s) are rated at 15-watts per square foot and vary in length.
Each roll is designed to draw a specic amount of electricity
and therefore produce the proper amount of heat based on its
length. For this reason, the length of the roll(s) can never be
shortened to make a proper t. Your Installation Plan has been
designed to specically accommodate your space. The same is
true for rooms that have multiple rolls. Multiple rolls are never
wired to each other. Each roll is wired in parallel to the control
device or relay contactor.
Working with the Heating Roll(s)
The roll(s) that make up your system have been selected to
t into your oor plan. The Installation Plan shows precisely
where each roll starts and ends. The “Lead Wire” on each roll
is designed to travel back to the control device location. These
wires do not heat. All connections are made at this point. While
it may be required to cut and alter the “Fiberglass Mesh”, the
“Heating Element” must stay intact. Page 5 shows in detail
how to make the necessary turns to install your Floor Heating
System.
Separating the Heating Element
from the Mesh
During the installation, you may need to separate the Heating
Element from the Fiberglass Mesh. This can be done provided
the Heating Element is not cut and the shielding is not nicked
or punctured. It will be necessary to do this when releasing the
Heating Element to make step turns and position it in a “Free
Form” space.
E
F
Warmlyyours Floor Heating System.
The Heating Roll
A. Heating Element
B. Fiberglass Mesh
C. Tape
D. Cold Lead Wire
E. Factory Splice
F. Floor Sensor (optional)
C/O INDIA Made by Thermopads Pvt. Ltd. for WarmlyYours.com Inc.
ENREGISTRE
LISTED
C
US
RADIANT HEATING PANEL UNIT
UNITE DE PLANCHER
CHAUFFANT ELECTRIQUE
8PA5
TempZone Electric Floor
Heating Panel
Plancher Chauffant Electrique
For installation in an
adhesive bed, self leveling or
mortar cement
Installation avec ciment, mortier
colle ou colle a carrelage
SKU S/NO
Resistance / Ohm Spez. output W/sqf
Puissance au pied carre : 15 W
Core to Core : 105.3 Ohm Voltage : 120V/60 Hz
Tension a Te nsion Length / ft
Grd Sheath to Grd Sheath : 1.02 Ohm Longueur en pieds : 9
Prise de terre a Pdt Width / ft
Largeur en pieds : 1.0
Output Unit W : 135
Puissance de l’unite
Secondary
Flouropolymer
Insulation
Primary
Flouropolymer
Insulation
Solid
Conductor
Wire
Metal Braiding
Connected to Ground