Instruction Manual

WARN INDUSTRIES * WINCH
1
ORIGINAL INSTRUCTIONS
Winch Installation and Operator’s
Guide
TABLE OF CONTENTS:
SAFETY
Symbol Index ............................................................................................................... 2
General Safety Precautions ..................................................................................... 3-5
Safe Working Conditions ............................................................................................. 6
INSTRUCTIONS
Mounting Winch ........................................................................................................... 7
Electrical Connections ................................................................................................. 8
Operating Instructions ............................................................................................ 9-10
Stretching Wire Rope .......................................................................................... 10-11
Warn Industries Inc.
12900 SE Capps Road
Clackamas, OR 97015
USA
Customer Service: (800) 543-WARN
(9276)
International: [phone]
Fax: [phone]
www.warn.com
Every winching situation has the potential for personal injury. In order to minimize that
risk, it is important to read this guide and The Basic Guide to Winching Techniques
carefully. Please familiarize yourself with the operation of your winch before using it, and
be constantly safety oriented. In this guide, we will set forth many of the basic rules of
safe winch operation. Please read The Basic Guide to Winching Techniques for more
information on your winch and proper rigging techniques. Remember, because every
winching situation is different, your constant good judgment and consistent focus on
safety are of great importance.
WARN® and the WARN logo are registered trademarks of Warn Industries, Inc.
© 2011 Warn Industries, Inc.
WARN INDUSTRIES * WINCH
2
SYMBOL INDEX
SYMBOL EXPLANATION
Read the Instruction
Manual
Always Wear Hearing
and Eye Protection
Never Use Winch as a
Hoist
Properly Seat Load in
Throat of Hook
Wind Rope on Bottom
of Drum
Finger/Fairlead Crushing
Hazard
Hand Piercing/Cutting
Hazard
Explosion/Bursting
Hazard
Sharp Edge Hazard
Use hook larger than
1/2” (13mm)
SYMBOL EXPLANATION
Always Wear Leather
Gloves
Do Not Move People
Always Use Supplied
Hook Strap
Never Apply Load to
Hook Tip or Latch
Never Wind Rope Over
Top of Drum
Fairlead Pinch Point
Hot Surface Hazard
Fire and Burn Hazard
Moving Parts Hazard