Product Manual

PAGE 1 63947 A3
Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have provided installation
and operating instructions and other information on labels and in this guide. This information alerts you to potential hazards that could hurt
you or others. It is not possible to warn you about all potential hazards associated with this product, you must use your own good judgment.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND
UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS
PRODUCT.
This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury or death. WARNING and
CAUTION are signal words that identify the level of hazard. These signal words mean:
WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations. CAUTION signals a hazard that
may cause minor to moderate injury, if you do not follow recommendations.
This guide uses NOTICE to call attention to important mechanical information, and Note: to emphasize general information worthy of special attention.
WARNING
INJURY HAZARD
Failure to observe these instructions could lead to severe injury or death.
Always use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other
objects are not punctured or damaged when / if drilling on the vehicle. Thoroughly inspect the area to be drilled (on both sides of
material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in
vehicle damage, electrical shock, fire or personal injury.
Always wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause
eye injury.
Always use extreme caution when cutting and trimming during fitting.
Always remove jewelry and wear eye protection.
Never lean over battery while making connections.
Never route electrical cables:
Across any sharp edges.
Through or near moving parts.
Near parts that become hot.
Always insulate and protect all exposed wiring and electrical terminals.
Always install terminal boots as directed in installation instructions.
Always use appropriate and adequate care in lifting components into place.
Always insure components will remain secure during installation and operation.
Always tighten all nuts and bolts securely, per the installation and operation.
Always perform regular inspections and maintenance on the winch, winch mount and related hardware.
Never operate this WARN product with damaged or missing parts.
PARTS LIST:
PART NO. QUANTITY DESCRIPTION
65859 1 Winch Mounting Plate
1324 6 5/16 Flat Washers
37205 2 ¼-20 x 1.00 U-Bolts
1320 4 ¼ Flat Washers
6725 4 ¼-20 Lock Nuts
63941 2 U-Bolt Spacer Plates
64598 1 Tab Extension Plate
37532 1 M6 x 1.0 x 25mm Hex Washer Hd
7673 1 #10 Flat Washer
2587 1 #10 Lock Washer
2546 1 10-24 Hex Nut
64599 1 10-24 x 5/8 Hex Soc. Button Hd
2002 2 5/16-18 Lock Nut
21331 2 5/16-18 x 1 Hex Capscrew
®
INSTALLATION INSTRUCTIONS
YAMAHA ATV WINCH MOUNTING KIT
Mount Kit: 63945
Application: YAMAHA KODIAK 03, 400 & 450

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