Installation Guide

ManualsBrandsWarn ManualsTools & HardwareZEON 10-S Winch

WARN Industries, Inc. 89402A6

ZEON 10-S WINCH

Part Number: 89611

Rated Line Pull: 10,000 lbs. (4536 kgs)

Motor: 12V DC, Series Wound

Controls: Remote switch, 12’ (3.7m) Lead

Gear train: 3-Stage Planetary

Gear Ratio: 216:1

Clutch (Freespool): Rotating Ring Gear

Brake: Automatic Direct Drive Cone

Drum diameter/length: 3.15”/9.3” (8.0cm/23.6cm)

Kit Shipping Weight: 80 lbs (36.3 kgs)

Rope: Synthetic, Ø 3/8” x 100’ (Ø 9.5mm x 30.5m)

Fairlead: Hawse

Recommended Battery: 650CCA Minimum for winching

Duty Cycle: Intermittent

Battery leads: 2 GA, 72” (1.83m)

Finish: Black Powder Coat

Warranty: Limited Lifetime

Mounting Bolt Pattern: 10.0” x 4.5” (254mm x 114.3mm)

Winch Dimensions: 24.25 L x 7.14” D x 10.52” H (615.9mm L x

181.6mm D x 267.1mmH)

WARN Industries, Inc. 89402A6

SERVICE INSTRUCTIONS

Should you encounter a problem during installation or operation of your winch, please

follow these steps toward resolving the problem:

1. Refer to your operator’s guide and installation instructions. It has illustrations and

detailed information on the installation and safe and proper operation of your

winch. It also includes a replacement parts list and assembly diagrams. If you are

unable to resolve the problem, then go to step 2.

2. Contact your dealer where you purchased your winch. If, after discussing the

problem with their parts and service sta , you are still unable to resolve the

problem then go to step 3.

3. Call an Authorized WARN Service center from the list provided on the back of

the warranty sheet included with the product. When calling, please have the

following information available: winch model number and purchase date, make,

model and year of vehicle.

4. If you are unable to resolve the problem to your satisfaction, please call Warn

Industries Customer Service at: 1-800-543-9276. When calling, please have the

following information available: winch model number and purchase date, make,

model and year of vehicle. You may also contact Warn Industries by visiting our

website: www.warn.com

SERVICE/UPGRADE KITS

PN# ITEM QTY DESCRIPTION

KIT 1 89304 S/P, TRANSMISSION 216, ASSY

8 1 ROTATING RING GEAR

9 1 RETAINING RING

(2) 1 S/P, END HOUSING, ASSEMBLY

(3) 1 S/P, END CAP

(4) 1 S/P, DRUM SUPPORT, GEARTRAIN

10 1 SUN GEAR, 12T

11 1 CARRIER ASSY, STAGE 1

21 1 DRIVE SHAFT

12 1 CARRIER ASSY, STAGE 2

13 1 WASHER, THRUST

14 1 CARRIER ASSY, STAGE 3

15 1 RING GEAR, 75T

20 1 DRIVE SPLINE

42 1 DRUM DRIVER

KIT 2 89237 S/P, END HOUSING, ASSEMBLY

6 1 CLUTCH LEVER

5 1 SEAL, O-RING

7 1 DETENT, M5 SCREW

8 1 ROTATING RING GEAR

9 1 RETAINING RING

2 1 GASKET, END CAP

6 1 GEARTRAIN GASKET

3 10 TORX, PAN HEAD, M5-0.8 x 25

Summary of content (14 pages)

PAGE 1
SERVICE INSTRUCTIONS ZEON 10-S WINCH Should you encounter a problem during installation or operation of your winch, please follow these steps toward resolving the problem: Part Number: 89611 Rated Line Pull: 10,000 lbs. (4536 kgs) Motor: 12V DC, Series Wound Controls: Remote switch, 12’ (3.7m) Lead Gear train: 3-Stage Planetary Gear Ratio: 216:1 Clutch (Freespool): Rotating Ring Gear Brake: Automatic Direct Drive Cone Drum diameter/length: 3.15”/9.3” (8.0cm/23.6cm) Kit Shipping Weight: 80 lbs (36.
PAGE 2
KIT 3 KIT 4 KIT 5 KIT 6 KIT 7 KIT 8 89238 1 2 3 1 1 5 S/P, END CAP END CAP GASKET, END CAP TORX, PAN HEAD, M5-0.8 x 25 17 18 19 16 3 1 1 1 1 1 5 S/P, DRUM SUPPORT, GEARTRAIN DRUM SUPPORT, GEARTRAIN DRUM BUSHING DRUM SEAL GEARTRAIN GASKET TORX, PAN HEAD, M5-0.
PAGE 3
INSTRUCTIONS D’ENTRETIEN KIT 3 89238 Si vous éprouvez un problème lors de l’installation ou de l’utilisation du treuil, procédez comme suit pour résoudre le problème : KIT 4 1. Reportez-vous à votre Guide de l’utilisateur et aux instructions d’installation. Ils comportent des illustrations ainsi que des informations détaillées sur l’installation du treuil et la manière de le faire fonctionner correctement et en toute sécurité.
PAGE 4
CABRESTANTE ZEON 10-S Nº de referencia: 89611 Tracción nominal del cable: 4.536 kg (10.000 libras) Motor: 12 V de CC, bobinado en serie Controles: Conmutador remoto, guía de 3,7 m (12 pies) Tren de engranajes: Planetario de 3 fases Relación de transmisión: 216:1 Embrague (enrollado manual): Engranaje de anillo giratorio Freno: Automático, cono de acoplamiento directo Diámetro y longitud del tambor: 8,0 cm/23,6 cm (3,15/9,3 pulg.
PAGE 5
KIT 3 KIT 4 KIT 5 KIT 6 KIT 7 KIT 8 89238 1 2 3 1 1 5 P/R, CUBIERTA DE EXTREMO CUBIERTA DE EXTREMO JUNTA, CUBIERTA DE EXTREMO TORX, CABEZA TRONCOCÓNICA, M5 0,8 x 25 17 18 19 16 3 1 1 1 1 1 5 P/R, SOPORTE DE TAMBOR, TREN DE ENGRANAJES SOPORTE DE TAMBOR, TREN DE ENGRANAJES CASQUILLO DE TAMBOR SELLADO DEL TAMBOR JUNTA DEL TREN DE ENGRANAJES TORX, CABEZA TRONCOCÓNICA, M5 0,8 x 25 22 21 23 24 1 1 1 1 P/R, CONJUNTO DE FRENOS CONJUNTO DE FRENOS EJE DE LA TRANSMISIÓN FUNDICIÓN, ACOPLADOR DEL MOTOR MON
PAGE 6
ISTRUZIONI PER L'ASSISTENZA KIT 3 89238 Se ci si trova in difficoltà durante l’installazione o l’uso del verricello, seguire i punti sotto indicati per risolvere il problema: 1. 2. 3. 4. Fare riferimento alle Istruzioni di installazione e al Manuale dell'operatore. La documentazione contiene informazioni dettagliate su come installare e usare il verricello in condizioni di sicurezza. In essa sono inclusi anche la distinta dei pezzi di ricambio e gli schemi di montaggio.
PAGE 7
WARTUNGSANLEITUNG ZEON 10-S WINDE Bei Problemen während der Installation oder während des Betriebs der Winde: Best.-Nr.: 89611 Zugkraft: 4.
PAGE 8
KIT 3 1 2 3 1 1 5 S/P, VERSCHLUSSKAPPE VERSCHLUSSKAPPE DICHTUNG, VERSCHLUSSKAPPE TORX, FLACHKOPF, M5-0,8 x 25 17 18 19 16 3 1 1 1 1 1 5 S/P, TROMMELSTÜTZE, GETRIEBE TROMMELSTÜTZE, GETRIEBE TROMMELMUFFE TROMMELDICHTUNG GETRIEBEDICHTUNG TORX, FLACHKOPF, M5-0,8 x 25 22 21 23 24 1 1 1 1 S/P, BREMSE KOMPLETT BREMSE KOMPLETT ANTRIEBSWELLE GEHÄUSE,MOTORKUPPLUNG TROMMELEINHEIT 27 25 19 1 1 1 S/P, MOTOR 3-TURN MOTOR 3-TURN TROMMELMUFFE, MOTOR TROMMELDICHTUNG 30 1 28 26 37 1 1 1 S/P, STEUERUNG S/P PL
PAGE 9
SERVICEANVISNINGAR Om du får problem under installation eller användning av vinschen, följ dessa steg så att du kan lösa problemet: 1. 2. 3. Läs i bruksanvisningen och installationsanvisningarna. Där finns illustrationer och detaljerad information om hur installation och säker och riktig användning av vinschen ska ske. Där finns även reservdelsförteckning och sammansättningsschema. Om du inte kan lösa problemet, gå till steg 2. Kontakta återförsäljaren där du köpte vinschen.
PAGE 10
GUINCHO ZEON 10-S Número da peça: 89611 Tração nominal da linha: 4.536 kg (10.
PAGE 11
KIT 4 KIT 5 KIT 6 KIT 7 KIT 8 89239 17 18 19 16 3 1 1 1 1 1 5 P.R., SUPORTE DO TAMBOR, TREM DE ENGRENAGEM SUPORTE DO TAMBOR, TREM DE ENGRENAGEM BUCHA DO TAMBOR VEDAÇÃO DO TAMBOR GAXETA DO TREM DE ENGRENAGEM PARAFUSO TORX, M8-0,8X25 22 21 23 24 1 1 1 1 P.R., CJTO FREIO CJTO FREIO EIXO DE COMANDO FUNDIÇÃO,ENGATE DO MOTOR CONJUNTO DO TAMBOR 27 25 19 1 1 1 P.R., MOTOR 3 GIROS MOTOR 3 GIROS BUCHA DO TAMBOR, MOTOR VEDAÇÃO DO TAMBOR 30 28 26 37 1 1 1 1 P.R., SISTEMA DE CONTROLE P.R.
PAGE 12
KIT 3 89238 ONDERHOUDSINSTRUCTIES Als u tijdens de installatie of bediening van de lier een probleem ondervindt, volgt u de onderstaande stappen om het probleem op te lossen: KIT 4 1. Raadpleeg de gebruikshandleiding en de montage-instructies. Hier vindt u afbeeldingen en gedetailleerde informatie over de montage en het veilige en correcte gebruik van de lier. Bovendien vindt u hier een vervangingsonderdelenlijst en montageschema's. Als u het probleem niet kunt oplossen, gaat u naar stap 2. 2.
PAGE 13
HUOLTO-OHJEET ZEON 10-S VINSSI Jos vinssin asennuksessa tai käytössä ilmenee ongelmia, selvitä ne seuraavasti: Osanumero: 88990 Nimellinen vetokyky: 10 000 lbs.
PAGE 14
KIT 4 17 18 19 16 3 1 1 1 1 1 5 S/P, KELAN TUKI, VAIHDE KELAN TUKI, VAIHDE KELAN HOLKKI KELAN TIIVISTE VAIHTEEN TIIVISTE TORX, KUPUKANTA, M5-0.8 x 25 22 21 23 24 1 1 1 1 S/P, JARRKUKOK.PANO JARRKUKOK.PANO VETOAKSELI KOTELO, MOOTTORIN KYTKIN KELAKOKOONPANO 27 25 19 1 1 1 S/P, MOOTTORI 3 KÄÄNTÖ MOOTTORI 3 KÄÄNTÖ KELAN HOLKKI, MOOTTORI KELAN TIIVISTE 30 28 26 37 1 1 1 1 S/P, OHJAUSSARJA S/P, PLAAT, 12 VDC KONTAKTORI S/P, OHJAUSSARJAN SUOJUS KAAPELI 2GA MAAD.