Manual

2600 Emrick Blvd • Bethlehem, PA 18020 • USA • 800-922-0085 • www.warrencontrols.com

Worn or damaged parts can decrease performance and shorten valve life. A worn or damaged valve stem

can damage the packing, bearings, and other bonnet parts causing a packing leak, increased hysteresis, and

poor operation. A worn or damaged plug, seat ring, or o-ring can cause excessive leakage, poor shut-off, poor

control, and increased hysteresis. Worn or damaged gaskets and o-rings can cause excessive leakage and poor

shut-off. Should parts become worn or damaged, parts kits are available. Separate kits are available for each

PICV segment; Control Valve or Differential Pressure Reducing Valve (DPRV). Repack Kits are available to replace

the packing. Repack/Inspection Kits are available to allow a segment to be opened for inspection of its internal

parts. Rebuild/Repack Kits are available to completely rebuild/ overhaul a segment. Parts kits come with

complete step-by-step instructions. Each kit has its own part number. Please provide the PICV serial number

and segment, Control Valve or Differential Pressure Reducing Valve (DPRV), to ensure getting the correct kit

part number and correct parts.

PARTS/ OVERHAUL

REPACK KIT

P/N KXXXXXXXX007 REPACK KIT INCLUDES (see drawing C3769956)

ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION

2 1 Packing Retainer 1 V-Ring Packing Extractor

3 1 Retainer Bearing 1 Packing Spring Removal Tool

5 1 Lip Packing 1 O-Ring Retainer & O-Ring Extractor

8 1 Tube Stem Lube 1 Stem Sleeve

REPACK/INSPECTION KITS

Control Valve Size 2-1/2”, 3”, 4” (DN65, DN80 & DN100) REPACK/ INSPECTION KIT INCLUDES

(See Drawing C3241354)

ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION

12 3 GASKET (See Dwg C3241354) 1 REPACK KIT

Control Valve Size 5” & 6” (DN 125 & DN150) REPACK/ INSPECTION KIT INCLUDES

(See Drawing C3241556 & C3769956)

ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION

7 2 GASKET (See Dwg C3241556) 15 1 TUBE O-RING LUBE (See Dwg C3241556)

9 1 O-RING (See Dwg C3241556) 1 REPACK KIT

Control Valve Size 8” & 10” (DN200 & DN 250) REPACK/ INSPECTION KIT INCLUDES (See Drawing D3201950)

ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION

14 2 GASKET (See Dwg D3201950) 1 REPACK KIT

DPRV Size 2-1/2”, 3”, 4” (DN65, DN80 & DN100) REPACK/ INSPECTION KIT INCLUDES (See Drawing C3201355)

ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION

9 1 GASKET (See Dwg C3201355) 1 REPACK KIT

DPRV Size 5” & 6” (DN 125 & DN150) REPACK/ INSPECTION KIT INCLUDES (See Drawing D3201753)

TEM QTY DESCRIPTION ITEM QTY DESCRIPTION

13 2 GASKET (See Dwg D3201753) 1 REPACK KIT

DPRV Size 8” & 10” (DN200 & DN 250) REPACK/ INSPECTION KIT INCLUDES (See Drawing D3201951)

ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION

4 2 GASKET (See Dwg D3201951) 1 REPACK KIT