Manual

Protecting Your Adventure Lifestyle
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QUALITY • INTEGRITY • INNOVATION • SERVICE
Warrior, Inc.
16850 SW Upper Boones Ferry Rd
Ste. A
Durham, OR 97224
Phone: [phone]
Fax: [phone]
[e-mail]
www.warriorproducts.com
STANDARD BOLT TORQUE SPECIFICATIONS
INCH SYSTEM
METRIC SYSTEM
Bolt
Size
Grade 5
Grade 8
Bolt Size
Class 9.8
Class 10.9
Class 12.9
5/16
15 Ft – Lbs
20 Ft – Lbs
M 6
5 Ft – Lbs
9 Ft – Lbs
12 Ft – Lbs
3/8
30 Ft – Lbs
35 Ft – Lbs
M 8
18 Ft – Lbs
23 Ft – Lbs
27 Ft – Lbs
7/16
45 Ft – Lbs
60 Ft – Lbs
M10
32 Ft – Lbs
45 Ft – Lbs
50 Ft – Lbs
_
65 Ft – Lbs
90 Ft – Lbs
M12
55 Ft – Lbs
75 Ft – Lbs
90 Ft – Lbs
9/16
95 Ft – Lbs
130 Ft – Lbs
M14
85 Ft – Lbs
120 Ft – Lbs
145 Ft – Lbs
5/8
135 Ft – Lbs
175 Ft – Lbs
M16
130 Ft – Lbs
165 Ft – Lbs
210 Ft – Lbs
_
185 Ft – Lbs
280 Ft – Lbs
M18
170 Ft – Lbs
240 Ft – Lbs
290 Ft – Lbs
NOTICE TO DEALER AND VEHICLE OWNER
Any vehicle equipped with any Warrior product should have a “Warning to Driver” decal installed on the inside of the
windshield or on the vehicle’s dash. The decal should act as a constant reminder for whoever is operating the vehicle of its
unique handling characteristics.
INSTALLING DEALER - it is your responsibility to install the warning decal and forward these installation instructions on
to the vehicle owner for review. These instructions should be kept in the vehicle for its service
INSTALLATION INSTRUCTIONS
1. The front-end components are installed first.
2. Place the vehicle on a level surface. Set the parking brake. Center front wheels and chock rear wheels. From inside the
engine compartment, remove the upper stud nut, retainer and grommet form both of the front shocks Jack up the vehicle
and place jack stands on the frame rail behind the lower control arm mount on the frame. Installation is done one end at a
time.
3. Remove the front tires and wheels.
4. Place a floor jack underneath the axle for support and complete the removal of the front shock absorbers (DO NOT
REUSE THE ORIGINAL SHOCK ABSORBERS).
5. Remove the track rod from the axle housing and secure out of the way. Save the bolt and flag nut they will be reused in a
later step. Remove both of the front sway bar end links.
6. Remove the brake calipers and secure out of the way.
7. Mark the position of the lower control arm cam bolt and axle brackets for installation reference. (See Figure #1) If
equipped with ABS brakes, Remove the sensor wires and clamps for the inside of the lower arms and save clamps for re-
use.
8. Remove the coil spring clip located on the bottom coil seat on both sides of the vehicle. Lower the axle and remove the
coil spring. A coil spring or strut compressor may be needed to remove the stock coil spring.
9. Install the coil spring. A coil spring or strut compressor will be needed for the new coil spring installation.
Compress the new coil spring to 16” in length. Install the new spring into the upper and lower spring pockets and
carefully remove the compressor. Make sure the coil is seated properly in the coil seat by rotating the spring so the pig
tail end fits in the spring pocket. Install the coil spring clamp and torque the spring clip bolt to 16ft.-lbs.
10. Repeat steps on other side.
11. Assemble the boots on the front shock absorbers, part #60506 and install in the factory lower mounts. Install the upper
stud bushings and tighten the upper mounting point. Tighten the bar pin on the bottom of the shock with the stock
hardware. Repeat this on the opposite side of the vehicle. Install the tires, wheels and lug nuts. Lower the vehicle to the
ground.
12. Align the reference marks on the adjustment cams and lower arm axle brackets and tighten to 85 ft. lbs.
Note: Longer brake lines are not required in the front with this kit unless the sway bar is disconnected. If disconnects are
used, longer brake lines are required. Install tires and wheels.
13. Chock the front wheels. Jack up the rear of the vehicle and remove the tires and wheels. Place jack stands on the frame
rail to support the vehicle. Place a floor jack under the differential. Remove the stock shock absorbers and sway bar