User`s manual
Users Manual
MC100
MC100 DeviceNet OM 1.15 EN Version: 1.04 Page 2 of 43
CONTENTS:
1 Introduction .............................................................................................................................. 4
1.1 Abbreviations in this manual .................................................................................................... 4
1.2 Precautions ............................................................................................................................. 4
2 General description of MC100 ................................................................................................. 5
2.1 Overview ................................................................................................................................. 5
2.2 Introduction & design purpose ................................................................................................. 5
2.2.1 How it works / Technical description of operation .................................................................... 5
2.3 Flexicon pumps used in multi-filling system, short description. ................................................ 6
2.4 How to operate the dispenser pumps ...................................................................................... 7
3 Technical specifications ........................................................................................................... 8
3.1 Dimensions .............................................................................................................................. 8
3.2 Specifications .......................................................................................................................... 9
3.3 Unpacking and inspection of MC100 ..................................................................................... 10
3.3.1 Identifying the module............................................................................................................ 10
3.3.2 Identifying the parts ............................................................................................................... 11
3.4 Mounting................................................................................................................................ 11
3.4.1 Choosing a place to mount the MC100 .................................................................................. 11
4 Wiring .................................................................................................................................... 12
5 Fieldbus network node address and front plate indicators ..................................................... 14
5.1 Network node address switches S1/S2: ................................................................................. 14
5.2 P1/P2 LED indicators:............................................................................................................ 14
5.3 Display P4/P5 ........................................................................................................................ 15
5.3.1 Start up states: ...................................................................................................................... 15
5.3.2 Network address .................................................................................................................... 15
5.3.3 Alarm- and warning display ................................................................................................... 15
5.3.4 Dipswitch ............................................................................................................................... 15
6 Configuring the fieldbus network to the MC100 ..................................................................... 16
6.1 Connecting the MC100 and the pumps for the first time ........................................................ 16
6.2 Configuring the DeviceNet network........................................................................................ 17
7 Operating the MC100 ............................................................................................................ 18
7.1 Process Data Exchange (Cyclic data) .................................................................................... 18
7.1.1 Process control bits for MC100 .............................................................................................. 18
7.1.2 Modes: .................................................................................................................................. 18
7.1.3 Process status bits from MC100 ............................................................................................ 20
7.1.4 Process control bits for the pumps ......................................................................................... 21
7.1.5 Process status bits from the pumps ....................................................................................... 22
7.2 Operation Parameters / Parameter specifications .................................................................. 23
7.2.1 List of basic ADI’s .................................................................................................................. 23
7.2.2 List of additional ADI’s ........................................................................................................... 25
7.2.3 Detailed description of the ADI’s ............................................................................................ 26
8 Alarm and warnings ............................................................................................................... 35
8.1 Alarms handling ..................................................................................................................... 35
8.1.1 Module Alarms....................................................................................................................... 35
Pump alarms ...................................................................................................................................... 35
8.2 Warnings handling ................................................................................................................. 36
8.2.1 Warnings ............................................................................................................................... 36
9 Trouble shooting .................................................................................................................... 37
9.1 Trouble-shooting .................................................................................................................... 37
9.2 Opening the MC100 for service/replacement of PCB’s .......................................................... 39
10 Decommissioning .................................................................................................................. 40
10.1 Advice about dismantling / removal / disposal ....................................................................... 40