Gas-Fired Wood-Burning Stationary Rack BBQ Smoker OWNER’S MANUAL Southern Pride smokers have been tested and approved by Intertek Testing Services, and are ETL listed to ANSI Z83.11b - 2009, CSA 1.8b - 2009, and to NSF/ANSI Standard 4. ETL File Number 4007026 401 South Mill Street , Alamo, Tennessee 38001 1 of 38 731-696-3175 http://www.southern-pride.
Southern Pride smokers are gas-fired, wood-burning, ETL listed, commercial cooking appliances whose installation, operation, and maintenance should comply with the instructions in this manual, NFPA® 96 and other codes and standards as called out in this manual. For more information on NFPA® 96, or to obtain a copy of the latest publication, please contact: NFPA® 1 Batterymarch Park PO Box 9101 Quincy, MA 02169-7471 www.nfpa.
CONGRATULATIONS! In selecting Southern Pride, you have chosen the finest, most advanced and most fully automatic wood burning barbecue smoker available. With us, “ It’s Simply, a Matter of Pride”. Please read this Manual carefully prior to installation, operation and maintenance of your Southern Pride smoker. Proper installation, operation, and maintenance are essential for your satisfaction and safe operation.
TABLE OF CONTENTS Safety Information and Precautions ...................................................................5 Diagram of Controls & Components .............................................................. 6-7 INSTALLATION Receiving the Smoker ...........................................................................................8 Delivery Location..................................................................................................8 Unloading the Smoker.........................
SAFETY INFORMATION AND PRECAUTIONS This Manual should be considered a permanent part of this smoker. THE SMOKER MUST BE INSTALLED BY A QUALIFIED SERVICE TECHNICIAN. All troubleshooting guides, component views and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel. DANGER: Improper installation, alteration, adjustment, service, or maintenance could result in severe injury, death, or cause property damage.
DIAGRAM OF CONTROLS AND COMPONENTS 7 1 6 10 9 8 4 12 13 11 5 2 3 Front View Rear View Top View Left Side View Right Side View 6 of 38 Copyright 2015 by Southern Pride Distributing, LLC Volume 2
DIAGRAM OF CONTROL AND COMPONENTS 1. DIGITAL COOK & HOLD CONTROL - Provides precise temperature control of the smoker along with control of the other functions of the smoker. 2. FLUE - Designed for use with Type-1 Canopy hood. 3. GREASE DRAIN PAN – Opening in bottom of smoker allows grease to drain from Smoker into pan during the cook cycle. Pan must be emptied after each cook cycle. 4. FIREBOX DOOR - Provides access to the firebox chamber for loading wood and ash removal. Keep closed while cooking.
INSTALLATION RECEIVING THE SMOKER Your smoker can be shipped via a contract hauler on a flatbed trailer, or Common Carrier. Once the smoker arrives you will need a forklift to remove the crated smoker from the truck (Common Carrier deliveries). Model SRG-400 Approx. Wt. Approx. Wt. Uncrated Crated 780 lb. 1,005 lb. NOTE: The above weights are for the base model only. DELIVERY LOCATION Commercial smokers are large and heavy.
UNLOADING THE SMOKER Smokers Shipped via Common Carrier Remove the crated smoker from the truck using the appropriate forklift. Note any damage to the crate, smoker or accessories. Do not sign the delivery bill until the smoker has been inspected and any damage noted on the delivery bill. The smoker is shipped strapped to a wooden pallet with an industrial cardboard carton. Once the smoker is in a level and safe place remove the cardboard carton and open the product loading door.
INSTALLATION INSTRUCTIONS ELECTRICAL INSTRUCTIONS Electrical Requirements: 120 volts AC, 60 Hz 2 wire, single phase 15 amp required, NEMA 5-15P plug WARNING: This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable.
GAS PIPING INSTRUCTIONS IMPORTANT NOTES TO THE INSTALLER Read all instructions contained in this Owner’s Manual before making gas connections. Ensure all packing material is removed from the smoker compartments before connecting the gas supply to the smoker. Be sure your smoker is installed and grounded properly by a qualified service technician. Observe all governing codes and ordinances. WARNING: IMPROPER GAS HOOKUP WILL VOID WARRANTY AND COULD RESULT IN A HAZARDOUS CONDITION. 1.
GAS PIPING INSTRUCTIONS Pipe Sizing Chart for Natural Gas (0-0.5 psi) with Straight Schedule 40 Metal Pipe The following chart is based on 0-0.5 psi inlet pressure, specific gravity of 0.6, and a pressure loss of 0.5” w.c.
GAS PIPING INSTRUCTIONS (continued) Pipe Sizing Chart for Liquid Propane (11” w.c.) with Straight Schedule 40 Metal Pipe The following chart is based on 11” w.c. inlet pressure and a pressure drop of 0.5” w.c. Maximum Capacity of Pipe Size in Btu per Hour Pipe Size 1/2” 3/4” 1” 1 1/14” 1 1/2” 2” 3” Actual ID 0.622 0.824 1.049 1.38 1.61 2.067 3.
GAS CONNECTION INSTRUCTIONS For smokers equipped with casters, the installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 CSA 6.16, and a quick-disconnect device that complies with the Standard for Quick-Disconnect Devices for Use With Gas Fuel, ANSI Z21.41 CSA 6.9.
INSTALLATION INSTRUCTIONS FOR RESTRAINING DEVICE 1. Restraining device should be installed parallel (in line) with the power supply cord. 2. Restraining device parts list: See Figure A for a photo of the materials contained in the restraining kit. 3. Attach staple bracket: Fasten the staple bracket (Figure B) to a stud located in the wall that the power receptacle is located on. Use the (4) #10 x 1” screws and plastic anchors if needed. 4. Install eyebolt: Thread jam nut onto eyebolt.
BURNER SPECIFICATIONS Burner Models: Wayne P265-EP Fuels: Natural or L.P. Gases Electrical: 120 V.A.C., 60 Hz, 1 ph NOTE: Orifice and valve setting must correlate with type of gas being supplied. Main Orifice Size Chart 65,000 Btu/hr Natural Gas #26 (.147") Firing Capacity Firing Rate Btu 65,000 SRG-400 65,000 Btu/hr X Gas Supply Line Pressure Pilot Orifice Size Chart Natural BCR-24 LP BCR-18 LP Gas #43 (.089") Manifold Pressure Minimum Maximum Minimum Maximum Natural 4.5” w.c. 10.0” w.c.
VENTING INSTRUCTIONS THE METHOD OF VENTILATION MUST BE APPROVED BY THE LOCAL CODE ENFORCEMENT AGENCY PRIOR TO EQUIPMENT INSTALLATION. 1. The smoker ventilation system should comply with this manual and the current edition of NFPA® 96. 2. It is recommended that Local Code Officials and a Commercial Kitchen Ventilation Contractor be consulted prior to installation. 3. Provisions must be made for adequate air supply for the smoker.
OPERATION The smoker should be operated in the following order (with all operations according to the subsequent instructions): 1. Load the product into the smoker and close the product loading doors. 2. Place the desired wood into the firebox and close the firebox door. 3. Ensure that the drain pan is empty and installed in the pan rails located under the smoker drain hole. 4. Set the control and start the cook cycle. 5. Once the cook cycle is complete, turn the control off. 6.
FIREBOX LOADING INSTRUCTIONS 1. The solid fuel should be handled in accordance with NFPA® 96. 2. Ensure the control is OFF, or in the Idle or Pause position, before opening the firebox door. 3. Use 1-3 logs, 3-5 inches in diameter, 10-12 inches long. Use green or slightly seasoned hardwoods, fruitwoods, or charcoal (not to exceed six pounds). THE WOOD OR CHARCOAL IS ONLY USED TO FLAVOR THE PRODUCT, NOT TO HEAT THE SMOKER. 4.
CONTROL OPERATING INSTRUCTIONS DIGITAL ROAST & HOLD CONTROL - Manual Menu 1. The product loading doors must be closed. 2. The control should be in the “IDLE” mode. (The burner, and convection fan will be off). If the control is “OFF” a press of any button will bring the control back to “IDLE.” 3. A menu consists of a cook temperature, cook time, and, when the cook time has elapsed, a choice to end the menu (HOLD OFF) or go into hold mode (HOLD TEMP SETPOINT). 4.
CONTROL OPERATING INSTRUCTIONS (continued) DIGITAL ROAST & HOLD CONTROL - Automatic Menu Programming 1. The product loading doors must be closed. 2. The control should be in the “IDLE” mode. (The burner, and convection fan will be off). If the control is “OFF” a press of any button will bring the control back to “IDLE.” 3. A menu consists of a cook temperature, cook time, and, when the cook time has elapsed, a choice to end the menu (HOLD OFF) or go into hold mode (HOLD TEMP SETPOINT). 4.
CONTROL OPERATING INSTRUCTIONS (continued) DIGITAL ROAST & HOLD CONTROL - Automatic Menu Operation 1. The product loading doors must be closed. 2. Press the auto menu button. The number of the first automatic menu will be displayed in the LED display. 3. Use the up/down buttons to scroll through the list of automatic menus. When the desired menu number is displayed in the LED, press the start/stop button to start the menu. 4.
PRODUCT UNLOADING INSTRUCTIONS 1. Before unloading the product, the control should be in the “OFF” or “IDLE” position. 3. Carefully open the product loading door just enough to release the smoke from the cabinet, then wait approximately 5 seconds before fully opening the product loading door. 4. Product should be removed from top rack to the bottom rack. ASH REMOVAL INSTRUCTIONS 1. The ashes should be handled in accordance with NFPA® 96. 2.
GREASE REMOVAL INSTRUCTIONS WARNING Do not remove the drain pan while the smoker is still in operation or while burning wood and hot coals are still in firebox. 1. Immediately empty the grease pan after each cook cycle. CAUTION: Grease will be hot. 2. Grease should be poured into an approved grease recycling bin. WOOD STORAGE INSTRUCTIONS The solid fuel should be stored in accordance with NFPA® 96.
MOBILE SMOKER OPERATION Check the fuel level of the LP tanks prior to starting a cook cycle. Proper monitoring of the LP tanks will eliminate the chance of running out of gas. The burner in the smoker is equipped with an automatic ignition system. Do not attempt to manually light the burner. Do not transport the smoker while the smoker is in operation or with product on the product racks.
MOBILE SMOKER WARNINGS (continued) ELECTRICAL 1. To protect against electrical shock: a) do not immerse any part of the power cord, plug or extension cord in water or any other liquid. b) use only a 3 prong extension cord, and only plug into a 15 amp grounded receptacle. 2. Unplug the smoker from the outlet when not in use and before cleaning. 3. Do not let the extension cord hang over the edge of a table or touch hot surfaces. Keep the cord out of walkways to avoid a tripping hazard. 4.
MOBILE SMOKER WARNINGS (continued) LP GAS (continued) 7. Before each use, inspect the gas hose. If excessive abrasion, wear or if the hose is cut it must be replaced prior to the smoker being put into operation. 8. LEAK TESTING: Do not use a flame to check for a gas leak. To prevent fire or explosion hazard, DO NOT smoke or allow any potential source of ignition (sparks, electrical arcing, etc.) in the area while performing a leak test. Leak tests should be conducted outdoors only. a.
MAINTENANCE SCHEDULE WARNING It is extremely important to follow the below maintenance procedures. Grease or solids buildup inside the smoker could result in a fire hazard. WARNING: Before any service is performed on the smoker, the gas supply should be turned off and the power disconnected. DAILY: 1. Remove all product racks from smoker and take to sink area for cleaning. Use a commercial foodservice detergent / degreaser.
MAINTENANCE SCHEDULE (continued) WEEKLY (continued): 2. Inspect the burner head for accumulation of ashes. If ashes are present, clean immediately. Ashes in the burner head can cause the burner to misfire. Inspect the interior walls of the firebox and scrape off any solids or creosote buildup in accordance with NFPA® 96. Possible creosote buildup on interior walls of firebox. Ashes present in the burner head. 3. Inspect the product door and firebox door gaskets. Replace if damaged or leaking.
MAINTENANCE SCHEDULE (continued) MONTHLY: 1. Inspect the blower wheel for solids or creosote buildup or an out-of-balance condition. Clean as needed. WARNING: Solids buildup will cause the blower wheel to be out of balance and, if not cleaned, can cause damage to the blower wheel and to the convection fan motor. WARNING: Smoker MUST be off and power disconnected before opening service door. Removing the thumb screw and inspection cover allows for inspection of the blower wheel.
MAINTENANCE SCHEDULE (continued) MONTHLY (continued): 2. Check the thermostat thermocouple. Be sure there is no solids or creosote buildup. Clean as needed. Inside front product loading door on the left. 3. Check the product door hinges and the product door latches. Tighten screws and align as needed. Check hinges and tighten screws as needed. Check latch and align as needed. 4. Remove and clean the air channels. a. Remove the rack slides on both sides of the smoker by lifting up and out. b.
MAINTENANCE SCHEDULE (continued) AS NEEDED: (Frequency will depend on usage and local health department’s requirements): WARNING It is extremely important to follow the below maintenance procedures. Grease or solids buildup inside the smoker could result in a fire hazard. INTERIOR: Use a commercial product service detergent/degreaser to clean the smoker interior. Follow the product manufacturer’s instructions for proper use, cautions and warnings.
MAINTENANCE SCHEDULE (continued) AS NEEDED: (Frequency will depend on usage and local health department’s requirements): STAINLESS STEEL SURFACES: Use non-abrasive cleaning products for use on stainless steel surfaces. Cleaning agents must be chloride-free compounds and must not contain quaternary salts. Never use hydrochloric acid (muriatic acid) on stainless steel surfaces. Always use the proper cleaning agent at the manufacturer’s recommended strength.
REV 3 WIRING DIAGRAM 34 of 38 Copyright 2015 by Southern Pride Distributing, LLC Volume 2
REPLACEMENT PARTS LIST SRG‐400 Gaskets Product door Firebox door Electrical Cook & hold control Bi‐metal high limit 10 amp solid state relay Type "K" thermocouple Convec on Fan motor Blower wheel Burner Transformer Blower motor 070092 071014 431024 434002 422006 435011 522009 531003 582005 582008 Gas valve 582010 (Nat.) 582016 (LP) Electrode/pilot assembly 582011 (Nat.
BEFORE YOU CALL FOR SERVICE WARNING: Before any service is performed on the smoker, the gas supply should be turned off and the power disconnected. GENERAL SYMPTOM WHAT TO DO Smoker does not start Product loading door(s) must be closed. Check that the power cord is plugged into a live outlet. Check that the menu is programmed and the Start/Stop button has been pressed. Noise inside the smoker Check and clean the convection blower wheel.
TROUBLESHOOTING THE GAS BURNER WARNING: Gas burners require an experienced technician for proper service and adjustment. If the burner does not appear to be operating properly, DO NOT ATTEMPT TO ADJUST THE BURNER YOURSELF, but call in a competent service technician. GAS BURNER SEQUENCE OF OPERATION It is very important to know the sequence of operation when troubleshooting the burner. The below steps describe the cycle for ignition in the sequence of operation for the burner. 1.
LIMITED WARRANTY Southern Pride Distributing, LLC (“Southern Pride”) warrants to the original purchaser that any original part found to be defective in material or workmanship will, at Southern Pride’s option, subject to provisions hereinafter stated, be replaced with a new or rebuilt part. The labor warranty, provided only in the U.S.A., remains in effect one (1) year from installation or fifteen (15) months from the shipping date, whichever occurs first.
