VAN SOLUTIONS FOR THE WAY YOU WORK™ INSTALLATION MANUAL Models 2265-3-01 & 2267-3-01 Weather Guard / Knaack 420 E. Terra Cotta Ave Crystal Lake, IL 60014 USA 800-456-7865 Toll Free 800-334-2981 Fax Knaack.OrderEntry@wernerco.com Weather Guard / Knaack 185A Courtneypark Drive East Mississauga, ON I.5T 2T6 888-562-2251 Toll Free 888-456-8460 Fax Knaack.OrderEntry.Canada@wernerco.
ATTENTION: PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS BEFORE ASSEMBLING, INSTALLING OR USING THIS PRODUCT. CAUTION Be safe - always wear protective eye wear to keep debris out of your eyes when installing WEATHER GUARD® Van Products WARNING Prior to drilling, check under vehicle for fuel, tanks, fuel lines, brake lines, electric wires, etc. To avoid cutting or puncturing them. Do not use Blind Fasteners in these areas.
USER INSTRUCTIONS CONTENTS EZGLIDE2 PARTS LIST ........................................................................... 4 STEP 1 INSTALL VERTICAL TUBE AND DAMPER............................ 6 STEP 2 INSTALL LADDER HOOKS................................................... 7 STEP 3 MOUNT MOUNTING FEET TO CROSS MEMBERS................ 8 STEP 4 INSTALL CURVED MOUNTING BRACKETS.......................... 9 STEP 5 INSTALL DROP DOWN MECHANISMS TO CROSS MEMBERS.........................................
PART NAME: PART NUMBER: K START GUIDE INFORMATION 3-01 N/A DROPDROP DOWN W/ SLIDE DOWN W/ SLIDE REARREAR DRIVEDRIVE TUBE TUBE 1 1 FIXEDFIXED LADDER HOOK LADDER HOOK 1 1 MID/HIGH-ROOF HARDWARE MID/HIGH-ROOF PARTHARDWARE NAME: KIT KIT 1 1 QUICK START GUIDE INFORMATION QUICK START GUIDE INFORMATION 2291-3-01 2267-3-0 2291-3-01 QTY 2 1 1 2265-3-0 1 1 QTY 1 2 FIXED DROP DOWN 1 1 36” CONNECTING TUBE TELESCOPING HANDLE 1 TELESCOPING HANDLE 1 89” CONNECTING TUBE 1 70" CROSSMEMBER 2 70" CROSSMEMBER R
DESCRIPTION DESCRIPTION DESCRIPTION QTY. 5/16X3/4" CARRIAGE BOLT 16QTY. QTY. RED CAP 1 38 5/16" 5/16" WASHER WASHER 5/16" WASHER 38 38 1" SPACER 8 6 5/16X1-3/4" 5/16X1-3/4" 5/16X1-3/4" BOLT BOLT BOLT 6 6 5/16X2" SCREW 8 30 QTY. 5/16" 5/16" NYLON NYLON 5/16" LOCK NYLON LOCK NUT LOCK NUT NUT30 30 DESCRIPTION DESCRIPTION QTY.
STEP 1 - INSTALL VERTICAL TUBE AND DAMPER Using the damper, damper rod and 1-e-clip, install the eyelet end of the damper to the damper rod using 1-e-clip. The damper comes with a preinstalled clip on the clevis end side. Remove clip, slide clevis end over the drive tube cam, and reinstall clip. Using 2-5/16x2” screws, 2-1” spacers, 1-5/16” nylon lock nut, 1-5/16” washer, and 1-damper rod, install the vertical ladder stop to each drop down unit.
USER INSTRUCTIONS STEP 2 - INSTALL LADDER HOOKS Using 1-3/8x5/8” bolt, 1-3/8” nylon lock nut, and 2-3/8” washers install the fixed ladder hook to the drop down unit. The hook should be located according to the diagram in the upper set of holes, but may be adjusted NAME: dimensions and user preference. PART NUMBER: REV. nut to depending on PART ladder Torque 2291-3-01 INSTALL 1 30 ft-lbs. MATERIAL: ACCORDING TO THE DIAGRAM E NUTS TO 17 FT-LBS Repeat for second drop down unit.
STEP 3- MOUNT MOUNTING FEET TO CROSS MEMBERS Only use one carriage bolt, washer, and nut per mounting foot. STEP 3 - MOUNT MOUNTING FEET TO CROSS MEMBER USING 1-5/16X3/4" CARRIAGE BOLT, 1-5/16" WASHER, AND 1-5/16" NYLON LO • FOR 2265-3-01, PROCEED TO STEP 5 CROSS INSTALL TWO MOUNTING FEET PER MEMBER. PLEASE REFER TO THE TA LOCATION AND ORIENTATION. Only useFOOT one carriage bolt, washer, and nut per mounting foot.
G G USER INSTRUCTIONS PART NUMBER: PART NAME: 2291-3-01 INSTALL 2 PART NAME: MATERIAL: PART NUMBER: REV. REV.
ERS M STEP 5 - INSTALL DROP DOWN MECHANISMS TO CROSS MEMBERS Installation will be easier if you can get more access between the rear cross member and van roof. Begin by loosening the 1/4 Lock Nuts holding the cross member to the mounting channels. Remove and retain hardware for reassembly in Step 6. Ensure that both sliding mechanisms are on the same cross member and both fixed mechanisms are on the same cross member.
USER INSTRUCTIONS STEP 7- INSTALL CENTER CONNECTING TUBE USING 4-5/16X1-3/4" BOLTS, 8-5/16" WASHERS, AND 4-5/16" NUTS, INSTALL THE CONNECTING TUBE. ROTATE AND POSITION TUBE UNTIL ALL 4 MOUNTING HOLES LINE UP WITH FRONT DRIVE TUBE AND DROP CROSS MEMBER ONTO STUD PLATES.
AND PLETE STEP 7 - MOUNT CENTER CROSS MEMBERS TO VEHICLE Slide two stud plates per mounting channel into mounting channel if not already done. If installing a dual setup with 3 cross members, 3 stud plates will be used per mounting channel. Using 2-1/4” washers, 2-1/4” nylon lock nuts, and 1 mounting foot bolt plate per mounting foot, install the rear cross member on the mounting channel. The cross member that has the slide down mechanism should be installed in the rear position.
USER INSTRUCTIONS STEP 8 - INSTALL CENTER CONNECTING TUBE Rotate and position the connecting tube on the drive tube until all 4 STEP 7- INSTALL CENTER CONNECTING TUBE mounting holes line Using 2-5/16x1-3/4” bolts,THE 4-5/16” washers, and USING 4-5/16X1-3/4" BOLTS,up. 8-5/16" WASHERS, AND 4-5/16" NUTS, INSTALL CONNECTING TUBE. ROTATE AND POSITION TUBE UNTIL ALL 4 MOUNTING HOLES LINE UP WITH FRONT DRIVE TUBE AND 2-5/16” nuts, install connecting tube.5/16 Torque nuts to 17 ft-lbs.
STEP 9 - INSTALL REAR DRIVE TUBE PART NAME: 2291-3-01 NSTALL REAR DRIVE TUBE Using 2-5/16x1-3/4” bolts,NYLON 4-5/16” /16X1-3/4" BOLTS, 4-5/16" WASHERS, AND 2-5/16" LOCK NUTS, E DRIVE TUBE TO THE REAR DROP DOWN MECHANISM. ROTATE AND washers, and 2-5/16” nylon lock NUTS nuts, TUBE UNTIL ALL 4 MOUNTING HOLES LINE UP AND TORQUE TO 17 FT-LBS. MATERIAL: install the drive tube to the rear drop down mechanism. Rotate and position tube until all 4 mounting holes line up and torque nuts to 17 ft-lbs.
USER INSTRUCTIONS STEP 11 - POSITION AND SECURE LADDER RACK ASSEMBLY Insert the handle into the rearRACK coupler and ensure STEP 10- POSITION AND SECURE LADDER ASSEMBLY there is sufficient INSERT THE HANDLE INTO THE the REARback COUPLER ANDvehicle ENSURE THERE SUFFICIENT BETWEEN clearance between of the and ISthe handleCLEARANCE for full rotation. THE BACK OF THE VEHICLE AND THE HANDLE FOR FULL ROTATION.
2265-3-01 & 2267-3-01 EZGLIDE2™ SERVICE PARTS PART NO DESCRIPTION FITS MODEL NUMBER 70512 REPLACEMENT 70” CONNECTING TUBE FOR EZGLIDE2™ DROP-DOWN VAN RACK 2261-3-01, 2265-3-01 70513 REPLACEMENT 36” CONNECTING TUBE FOR EZGLIDE2™ DROP-DOWN VAN RACK 2267-3-01, 2265-3-01, 2267-3-01 70514 REPLACEMENT LADDER STOP KIT FOR EZGLIDE2™ DROP- DOWN VAN RACK ALL MODELS 70515 REPLACEMENT LADDER HOOK KIT FOR EZGLIDE2™ FIXED DROP-DOWN MECHANISM ALL MODELS 70517 REPLACEMENT BOLT KIT FOR MOUNTING
USER INSTRUCTIONS KNAACK LLC LIMITED LIFETIME WARRANTY FOR WEATHER GUARD® PRODUCTS WEATHER GUARD® Products — Limited Lifetime Warranty (Purchased on or after 1/1/2009) Knaack LLC (the “Manufacturer”) warrants to the original purchaser only that WEATHER GUARD® Truck and Van Products (the “WEATHER GUARD® Product”) will be free from defects in material and workmanship from the date of purchase and continuing for the expected lifetime of the WEATHER GUARD® Product.
