Wood Pellet Grill EX4 EX6 OWNER’S MANUAL A MAJOR CAUSE OF FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCES (AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS PRODUCT BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS.
SAFETY READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING THE APPLIANCE. This Owner’s Guide contains important product dangers, warnings, and cautions. Please read this entire manual before assembly and use of this pellet fuel-burning appliance. Failure to follow these instructions could result in property damage, bodily injury or even death. Contact local building or fire officials about restrictions and installation inspection requirements in your area.
m WARNING! Do not use water to control flare ups or to extinguish fuel. m WARNING! Use this grill only as described in this manual. Misuse may cause fire, electric shock or injury. m WARNING! This appliance should only be connected to a grounded outlet. Do not use plug adapters. If an extension cord is needed, only use a 14-gauge cable with a grounded plug, suitable for use with outdoor appliances. The maximum length for the extension cord is 13 feet (4 meters). Keep the extension cord as short as possible.
WARRANTY Welcome to Weber WEBER is proud to have you with us as you explore all of your future grilling experiences. We pride ourselves on two things; making grills that last and providing quality customer service care for a lifetime. Our commitment to excellence and quality is unmatched and we stand by our products with a world class warranty. Feel confident in your decision to buy a WEBER and enjoy your journey to grilling happiness. Warranty Thank you for purchasing a Weber product.
COOKING SYSTEM Disclaimers APART FROM THE WARRANTY AND DISCLAIMERS AS DESCRIBED IN THIS WARRANTY STATEMENT, THERE ARE EXPLICITLY NO FURTHER WARRANTY OR VOLUNTARY DECLARATIONS OF LIABILITY GIVEN HERE WHICH GO BEYOND THE STATUTORY LIABILITY APPLYING TO WEBER. THE PRESENT WARRANTY STATEMENT ALSO DOES NOT LIMIT OR EXCLUDE SITUATIONS OR CLAIMS WHERE WEBER HAS MANDATORY LIABILITY AS PRESCRIBED BY STATUTE. NO WARRANTIES SHALL APPLY AFTER THE PERIODS OF THIS WARRANTY STATED ABOVE.
SPECIAL FEATURES A WEBER CONNECT Controller A The WEBER CONNECT controller (A) gives you complete control over how your WEBER SMOKEFIRE grill operates. Use the controller to start up your grill, select temperature settings, monitor your cook, and more. Explore more options within the main menu of the controller. 1 B Integrated Wi-Fi and Bluetooth® Using your smartphone, login to the WEBER CONNECT app (B) to get the latest software and connect to your grill.
SPECIAL FEATURES WEBER CONNECT CONTROLLER B A C G D E 1 2 3 4 F A Dashboard The LCD display dashboard on your controller is where you can visually check temperatures, receive notifications, view connectivity status, explore menu options, and check the status of your cook. B Selection Dial Turn the selection dial to adjust grill temperature, navigate through the dashboard, select menu options, and more. Push the dial to confirm a selection. Push and hold the dial to initiate the shutdown procedure.
BEFORE IGNITING Choose A Proper Location To Cook B In order to ensure a safe and enjoyable grilling experience, it is important to remember these rules when choosing a location for your WEBER SMOKEFIRE: • Do not use indoors! This grill is designed for outdoor use in a well-ventilated area and is not intended for and should never be used as a heater. If used indoors, toxic fumes will accumulate and cause serious bodily injury or death.
BEFORE IGNITING Meal to Meal Maintenance Every Time You Cook B To ensure that your WEBER SMOKEFIRE grill operates safely and smoothly every time you start it up, here are some steps to follow before you start grilling: 1. Visually check the cookbox and clean the ash and grease system drawer before every cook (A). If the disposable drip pan has grease in it, discard it and replace with a new one. NOTE: ALWAYS USE A DISPOSABLE DRIP PAN INSIDE THE ASH AND GREASE SYSTEM DRAWER.
BEFORE IGNITING WEBER CONNECT App First things first. Download the WEBER CONNECT app. To fully activate and update your new WEBER CONNECT controller, it is important to first download the WEBER CONNECT app.
GRILL OPERATION First Time Startup Procedure Once all of the setup steps have been followed in the previous section, BEFORE IGNITING, you can now initiate the startup procedure to preheat your SMOKEFIRE grill for the first time. A NOTE: If this is the very first time starting your SMOKEFIRE grill, WEBER recommends that you season your grill on the high temperature setting (600°F/315ºC) for at least 30 to 40 minutes with the grill lid closed.
GRILL OPERATION Cooking with Temperature Probes Use the included food temperature probe to gain complete control of your WEBER SMOKEFIRE for the perfect food, every time. A WARNING: Handling the food temperature probes without hand protection will result in severe burns. Always wear heat protective barbecue mitts or gloves when handling temperature probes. Please follow these steps for using food temperature probes: 1.
GRILL OPERATION Shutting Down Your Grill When your cook has ended, your WEBER SMOKEFIRE must be properly powered down to clear the auger and burn pot of any remaining pellets and ashes. This helps your grill be ready to go the next time you want to start it up. A Please follow these steps to properly shut down your WEBER SMOKEFIRE: 1.
GRILL OPERATION Changing Pellets/Purging Hopper There may be times when you want to change the WEBER SMOKEFIRE ALL NATURAL HARDWOOD PELLET flavor for your next grilling session, or purge the hopper for a thorough cleaning or maintenance. A 1. From the rear of your SMOKEFIRE grill, set a large container underneath the middle of the hopper (A). 2. Pull the hopper slide door located on the rear of the hopper to release the pellets into the container below (B).
CONTROLLER SETTINGS NOTE: Download the WEBER CONNECT app to get the latest grill software and controller features. Dashboard The dashboard shows all of the current grill info on the controller display. Here you will find your current and target grill temperature, device connectivity status, and separate tiles that can be setup to display guided cook programs, timers and food temperature probe information.
CONTROLLER SETTINGS Cook Programs If selecting a guided cook program, push the button. Turn and press the dial to select the type of food that you will be cooking. Recently used cook programs will be saved within your controller for quick access to frequently cooked foods. After selecting your cook program, you can adjust the desired food settings to your personal preference.
TROUBLESHOOTING NOTE: Download the WEBER CONNECT app to get the latest grill software and controller features. The controller uses advanced technology capable of troubleshooting your SMOKEFIRE grill. If a problem is detected with your grill, your controller will display and send an error code to notify you of the error before automatically beginning the necessary procedure.
TROUBLESHOOTING Error Code Cause Solution 1. The grill will automatically run the shutdown procedure if the grill is still hot. Open the grill lid and wait until the grill has completed the shutdown procedure and completely cooled. E4 Communication Failure CAUTION: Do not unplug the grill or power it off during the shutdown procedure. 2. Once the shutdown procedure is complete, power off the grill and unplug from power source. 3.
TROUBLESHOOTING Error Code Cause Solution The grill will automatically run the shutdown procedure if the grill is still hot. Open the grill lid and wait until the grill has completed the shutdown procedure and completely cooled. E7 Motor Failure CAUTION: Do not unplug the grill or power it off during the shutdown procedure. See the following instructions on how to check the motor’s electrical connection.
TROUBLESHOOTING E1 Auger Jam B Clearing an Auger Jam To clear the E1 error code from the controller, please follow these steps: 1. When the grill has completed the shutdown procedure and completely cooled, power off the grill and unplug from power source. 2. Remove the cooking grates, FLAVORIZER bars, heat diffuser, and heat baffle from the cookbox. (A). 3. From the rear of your SMOKEFIRE grill, place a large bucket or container underneath the middle of the hopper (B). 4.
TROUBLESHOOTING 7. Remove the auger/motor assembly by first removing two screws and washers from the mounting bracket (F). Carefully slide and twist the auger/motor assembly out and away from the grill (G). H NOTE: Visually note the orientation of the motor when installed on the grill. 8. Clean the auger tube and auger/motor assembly to remove any pellets and debris that may have been jamming the auger. 9.
TROUBLESHOOTING Continued... L 12. Reinstall the rear access panel (L). 13. Push the hopper slide door closed (M). 14. Open the hopper lid and fill the hopper with your choice of WEBER SMOKEFIRE ALL NATURAL HARDWOOD PELLETS (N). 15. Reinstall the heat baffle, heat diffuser, FLAVORIZER bars and cooking grates inside the cookbox. (O). 16. Plug in, power on the grill, and begin a cook to allow the controller to run diagnostics.
TROUBLESHOOTING E2 Fan Error Checking Fan Electrical Connection A To clear the E2 error code from the controller, please follow these steps: 1. When the grill has completed the shutdown procedure and completely cooled, power off the grill and unplug from power source (A). 2. From the rear of your SMOKEFIRE grill, remove the rear access panel by removing four screws (B). 3. Check the electrical connection to the fan (C). Make sure the connector is securely joined to the fan’s connection point. 4.
TROUBLESHOOTING E3 Grill Flame is Out C Grill Flame Out Procedure To clear the E3 error code from the controller, please follow these steps: 1. The grill will automatically run the shutdown procedure if the grill is still hot. Open the grill lid and wait until the grill has completed the shutdown procedure and completely cooled. CAUTION: Do not unplug the grill or power it off during the shutdown procedure. 2. Once the shutdown procedure is complete, power off the grill and unplug from power source (A).
TROUBLESHOOTING E7 Motor Failure Checking Motor Electrical Connection A To clear the E7 error code from the controller, please follow these steps: 1. When the grill has completed the shutdown procedure and completely cooled, power off the grill and unplug from power source (A). 2. From the rear of your SMOKEFIRE grill, remove the rear access panel by removing four screws (B). 3. Check the electrical connection on the motor (C). Make sure the connector is securely joined to the motor. 4.
TROUBLESHOOTING E9 Low Fuel Detection Error Cleaning Fuel Sensor Window A To clear the E9 error code from the controller, please follow these steps: 1. When the grill has completed the shutdown procedure and completely cooled, from the rear of your SMOKEFIRE grill, set a large bucket or container underneath the middle of the hopper (A). 2. Pull the hopper slide door located on the rear of the hopper to release the pellets into the container below (B). 3.
TROUBLESHOOTING NOTE: Download the WEBER CONNECT app to get the latest grill software and controller features. The controller will display and send notifications to inform you of certain grill operations and preventative maintenance cautions. Refer to this troubleshooting section and follow the “Sequence / Actions” column associated with the notification displayed along with the following instructions.
TROUBLESHOOTING Replacing the Glow Plug Contact WEBER Customer Service at weber.com for a replacement glow plug. To replace the glow plug, please follow these steps: A 1. Open the grill lid and shutdown the grill by pushing and holding the dial or using the main menu. Wait until the grill has completed the shutdown procedure and completely cooled. CAUTION: Do not unplug the grill or turn it off during the shutdown procedure. 2.
TROUBLESHOOTING E I F J G K H L 1 2 weber.
TROUBLESHOOTING Symptom Cause / Actions If the grill will not power on: 1. Check that the power cord is securely plugged into the grill and into a power source. 2. If your grill is using a GFCI outlet, reset the device. 3. If the grill will still not power on after you have completed the above checks, it is likely that the fuse has blown. See the following instructions on how to replace the grill’s fuse. Grill will not power on 4.
TROUBLESHOOTING Fuse Replacement If your SMOKEFIRE grill is non-responsive even after securing all electrical connections, it is possible that the grill’s fuse has blown. The grill’s power supply utilizes a 5 Amp, 120 Volt Cartridge Fuse. This simple and inexpensive part can be easily replaced with the following instructions: A CAUTION: Only use the properly sized and rated fuse when replacing. Failure to do so will void your warranty. The correct fuse is: 1.6A, 250V 1.
MAINTENANCE Recommended Cleaning In order to keep your WEBER SMOKEFIRE grill running smoothly for years of barbecuing and smoking, WEBER recommends a thorough cleaning of the grill after 20 hours of cooking or after every 12 cooks. Additional cleaning may be required after the completion of low & slow cooks, before beginning a high temperature cook, to remove fatty deposits not burned off at low temperatures.
GRILLMASTER TIPS Cleaning the Temperature Probes Wear Gloves Your included temperature probes should be cleaned after every use to ensure safe cooking practices. However, the temperature probes should never be submerged in any type of liquid because it could damage them. WEBER recommends gently wiping the temperature probes clean with warm soapy water and a soft cloth or paper towel. Always wear heat-resistant barbecue mitts or gloves when using your WEBER SMOKEFIRE grill.
REPLACEMENT PARTS Use only genuine WEBER replacement parts for any repair or replacement. Visit weber.
Use only genuine WEBER replacement parts for any repair or replacement. Visit weber.com REPLACEMENT PARTS SmokeFire - EX6 - US 040320 1 2 3 4 24 5 25 26 6 27 7 28 8 29 9 30 31 32 10 33 1 11 2 1 3 4 2 3 34 35 36 4 37 12 38 39 40 13 14 15 41 42 16 43 44 45 46 17 47 48 18 19 49 50 20 51 21 52 22 23 23 21 53 54 weber.
FCC Compliance: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.