RANCH KETTLE ® 443⁄4 inch (114 cm) 39950
ASSEMBLY DANGER This kettle is designed for outdoor use only. Toxic fumes may accumulate and cause bodily injury or death if used indoors. WARNING: Do not use gasoline, alcohol, or other highly volatile fluids to ignite charcoal. Use a commercially prepared firestarter and make sure that, if using lighter fluid, any fluid that may have drained through the bottom vents is removed before lighting the charcoal. WARNING: Never use kettle unless all parts of the unit are in place.
PARTS Charcoal grate Top Frame Assembly Tuck-Away frame support Bottom Frame Assembly Lid Assembly Axle Frame handle Wire lid holder assembly Bowl Assembly Tuck-Away support bracket Ash Catcher Hinged cooking grate Two lid tabs
PARTS Three tool holders Five 1/4-20 x 1 3/4 inch bolts (actual size) Plastic tubing plug Six 5/16 inch steel washers (actual size) WE BE R WE B E R Four aluminum tubing plugs Six 5/16-18 x 7/8 inch bolts (actual size) Two wheels Eight 5/16-18 hex nuts (actual size) Two wheel hubcaps Five 1/4-20 hex nuts (actual size) Ten nylon washers (actual size) Eight 5/16 inch lock washers (actual size) Six 7/8 inch aluminum washers (actual size)
ASSEMBLY 2 ASSEMBLE FRAME You will need: Top Frame Assembly (1), Bottom Frame Assembly (2), 7/16 inch open-end or an adjustable wrench and pliers. Remove hex nut and bottom washer (3) from the bolt that is preinstalled in the Top Frame Assembly. Do not remove top bolt and washer from Top Frame Assembly. Stand up the Bottom Frame Assembly with the caster toward you. (1) (3) (2) Place the Top Frame Assembly (1) with the bolt and washer, on top of the Bottom Frame Assembly (2).
3 ASSEMBLY CONTINUE FRAME ASSEMBLY You will need: Frame assembly, two wheels, two hubcaps, axle, Tuck-Away frame support, hammer, a block of wood, pliers and a 7/16 inch open-end or an adjustable wrench. Place one end of axle on block of wood (or other protected surface). Tap on one hubcap. Put one wheel on axle, WEBER side toward hubcap (1). (1) Slide axle through the frame, Tuck-Away frame support, [make sure slot is facing up (2)], and through other end of frame.
ASSEMBLY 4 ASSEMBLE FRAME HANDLE You will need: Frame assembly, frame handle, four 1/4-20 x 1 3/4 inch bolts, eight nylon washers, four 1/4-20 hex nuts, 7/16 inch open-end or an adjustable wrench and pliers. Hold frame handle (1) between caster legs. Place a washer (2) on bolt (3), insert through frame assembly, then through frame handle. Add washer (2), hex nut (4) and tighten.
6 ASSEMBLY INSTALL BOWL ASSEMBLY You will need: Bowl assembly, four 5/16-18 x 7/8 inch bolts, four 5/16 inch steel washers, four 7/8 inch aluminum washers, four 5/16-18 hex nuts, four 5/16 inch lock washers, 1/2 inch open-end or an adjustable wrench and pliers. Set bowl in frame. Place a steel washer (1) on bolt (2) and insert through frame assembly and bowl. Place aluminum washer (3), lock washer (4) and hex nut (5) on bolt and tighten. Install the other bolts in locations shown.
ASSEMBLY 8 INSTALL WIRE LID HOLDER ASSEMBLY You will need: Wire lid holder assembly and a 1/2 inch open-end or an adjustable wrench. Remove 5/16-18 hex nut (1), 5/16 inch lock washer (2) and 7/8 inch aluminum washer (3) from each end of wire lid holder. Finger tighten remaining 5/16-18 hex nut (4). Note - Bushings (5) should roll freely on wire lid holder. Insert ends of wire lid holder through frame assembly and bowl on outside of wheel legs.
10 ASSEMBLY INSTALL TUCK-AWAY SUPPORT BRACKET You will need: Tuck-Away support bracket, plastic tubing plug, 1/4-20 x 1 3/4 inch bolt, two nylon washers, 1/4-20 hex nut, 7/16 inch open-end or an adjustable wrench and pliers. Insert tabs of support bracket through slot in Tuck-Away frame support (a). Place a nylon washer on bolt, insert through Tuck-Away frame support and support bracket. Add another nylon washer, hex nut and tighten (b).
ASSEMBLY 11 FINAL ASSEMBLY You will need: Charcoal grate, hinged cooking grate, three tool holders and lid assembly. Set charcoal grate, then cooking grate in bowl. Add lid. Hook tool holders (1) over frame handle. (1) WARRANTY Weber-Stephen Products Co.
PARTS LIST All items are single quantities unless otherwise specified. Parts can be ordered from Weber-Stephen Products Co. by phone or mail. Note - Do not return parts to Weber-Stephen Products Co. without first contacting the Customer Service Center by phone or mail. Returning the part may not be necessary. 1 2 3 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38.
