Gas Grill Built-In NG Gas Grill Owner’s Guide S-660™ - NG #43264 You must read this Owner’s Guide before operating your gas grill. m DANGER If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flames. 3. Open lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. Leaking gas may cause a fire or explosion which can cause serious bodily injury or death, or damage to property.
warnings 2 m DANGER Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property. m WARNINGS m Do not store a spare or disconnected liquid propane cylinder under or near this barbecue. m Improper assembly may be dangerous. Please follow the assembly instructions carefully.
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Exploded view S-660™ 4 1 S660_NG_US 2 3 4 5 6 7 8 9 10 34 35 36 37 38 39 40 11 41 12 42 13 14 43 15 44 16 17 45 18 19 20 46 21 47 48 22 23 24 25 26 27 49 50 51 52 28 29 30 31 53 54 32 33 55 56 www.weber.
Exploded view list S-660™ 5 1. Shroud Hardware 20. Sear StationTM Knob 39. IR Burner Hose 2. Shroud 21. Battery Housing 40. Rotisserie Spit Assembly 3. Thermometer 22. Water Baffle / Heat Shield 41. Cooking Grate 4. Thermometer Bezel 23. Disposable Drip Pan 42. Smoker Box 5. Handle 24. Drip Tray 43. Smoker Bar 6. Qrill OutTM Handle Light 25. Catch Pan 44. Sear Station Burner 7. Rotisserie Motor 26. Catch Pan Holder 45. Smoker Burner 8. Rotisserie Bracket 27. 46. Cookbox 9.
General Instructions Operating The natural gas supply is easy to use and gives you more cooking control than charcoal fuel. • These instructions will give you the minimum requirements for assembling your Weber® gas barbecue. Please read the instructions carefully before using your Weber® gas barbecue. Improper assembly can be dangerous. • Not for use by children. • If there are local codes that apply to portable gas grills, you will have to conform to them.
Gas Instructions 7 Slide out Bottom tray - Remove excess grease, then wash with warm soapy water, then rinse. Do not use cleaners that contain acid, mineral spirits or xylene. Rinse well after cleaning. Flavorizer® bars and Cooking grates - Clean with a suitable stainless steel bristle brush. As needed, remove from grill and wash with warm soapy water, then rinse with water. Preserve Your Stainless Steel - Your grill or its cabinet, lid, control panel and shelves may be made from stainless steel.
Gas Instructions TYPE OF GAS Your natural gas grill is factory built to operate using natural gas only. Never attempt to operate your grill on gases other than the type specified on the grill rating plates. Your grill operates at 4.5” of water column pressure. If replacement of the hose becomes necessary, factory specified parts are required. See your local dealer.
Gas Instructions 1 2 9 3 Check for gas leaks m DANGER Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for leaks. Sparks or open flames will result in a fire or explosion which can cause serious bodily injury or death and damage to property. m WARNING: You should check for gas leaks every time you disconnect and reconnect a gas fitting. Note: All factory-made connections have been thoroughly checked for gas leaks.
Gas Instructions Check: 1) 2) 3) 4) 5) Main gas line to manifold connection. Rotisserie (I.R. Burner) gas line connection. Bulkhead and gas supply hose connection. Bulkhead to regulator connection. Regulator to hose connection. m WARNING: If there is a leak at connection (1, 2, 3, 4, or 5), retighten the fitting with a wrench and recheck for leaks with soap and water solution. If a leak persists after re-tightening the fitting, turn off the gas. DO NOT OPERATE THE GRILL.
operating Instructions 11 Snap Ignition Operation m Always open the lid before igniting the burners Each control knob has its own igniter electrode built in. To create a spark you must push the control knob in (A) and turn to “START/High” (B). This action will generate gas flow and a spark to the burner lighting tube (C). You will hear a “snap” from the igniter. You will also see a 3˝ - 5˝ orange flame coming from the burner lighting tube at the left side of the burner (D).
operating Instructions 12 Lighting Summary lighting instructions are inside the left hand cabinet door. 1 m DANGER Failure to open the lid while igniting the barbecue’s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death. 5 4 2 Main Burner Snap Ignition Note: Each control knob snap igniter creates a spark from the igniter electrode to the burner lighting tube.
operating Instructions 13 Main Burner Manual Lighting m DANGER Failure to open the lid while igniting the barbecue’s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death. 1) 2) 3) 4) 4 5 1 Open the lid. Make sure all burner control knobs are turned to “OFF”. (Push each knob in and turn clockwise to ensure they are in the “OFF” position.) Turn on the gas supply at source.
operating Instructions The most important thing to know about grilling is which cooking method to use for a specific food, Direct or Indirect. The difference is simple: place the food directly over the fire, or arrange the fire on either side of it. Using the right method is the shortest route to great results—and the best way to ensure doneness safety. 6 BURNER Direct cooking The Direct Method, similar to broiling, means the food is cooked directly over the heat source.
operating Instructions Using the Sear STATION™ 15 6 BURNER Your Weber® gas barbecue includes a sear burner for searing meats such as steak, poultry parts, fish, and chops). Searing is a direct grilling technique which browns the surface of the food at a high temperature. By searing or browning both sides of the meat you will create a more desirable flavor by caramelizing the food surface. Searing will also enhance appearance of the meat with sear marks from the cooking grates.
1) 2) 3) operating Instructions Open the lid. Make sure all burner control knobs are turned off. (Push control knob in and turn clockwise to ensure that it is in the “OFF” position.) Turn on the gas supply at source. m WARNING: Do not lean over the open barbecue. 4) 5) ARRÊTÉ EN MARCHE OFF ON ENCENDIDO APAGADO Ignite each adjacent Sear Station™ main burner. Push the control knob in and turn to “START/HI” until you hear the igniter snap - continue to hold control knob in for two seconds.
operating Instructions SEAR STATION™ Burner Manual Lighting m DANGER 17 ARRÊTÉ EN MARCHE OFF ON ENCENDIDO APAGADO Failure to open the lid while igniting the barbecue’s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death. A B The Sear Station™ burner has an on or off control setting. To ignite the Sear Station™ burner you must first ignite the two adjacent main burners.
operating Instructions 18 LIGHTING THE SMOKER BURNER m DANGER 1 Failure to open the lid while igniting the grill, or not waiting 5 minutes to allow the gas to clear if the grill does not light, may result in an explosive flare-up which can cause serious bodily injury or death. 7 Smoker Burner Snap Ignition 2 3 8 4 Note: The control knob snap igniter creates a spark from the igniter electrode to the burner lighting tube.
operating Instructions 19 Manually Lighting the Smoker Burner 1) Open the lid. m DANGER Failure to open the lid while igniting the grill, or not waiting 5 minutes to allow the gas to clear if the grill does not light, may result in an explosive flare-up which can cause serious bodily injury or death. 2) 3) 4) 6 1 7 9 Open smoker box lid Fill smoker with water soaked wood chunks or chips. Make sure that all burner control knobs not being used are turned to “OFF”.
operating Instructions Using the Rotisserie Note: Before using your rotisserie, measure your food at the widest point. If it exceeds 9½” (241.8mm), it is too large to fit the rotisserie. If it is too large, food can be prepared using a roast holder and the Indirect Cooking Method. Important safeguards m WARNINGS • • • • • • • • • • • • • • • • • • • • • Read all instructions before using your rotisserie. This rotisserie is for outdoor use only. Remove motor and store in a dry place when not in use.
operating Instructions Cooking • Meats (except poultry and ground meat) should be brought to room temperature before cooking. (20 to 30 minutes should be adequate for most foods. If frozen defrost completely before cooking.) Tie meat or poultry with a string, if necessary, to make the shape as uniform as possible before putting it on the spit. Remove cooking grates and warming rack to allow food to turn freely. Follow lighting instructions for rotisserie burner on next page.
operating Instructions 22 Manually Lighting the Rotisserie Burner m ATTENTION: READ BEFORE LIGHTING ROTISSERIE BURNER After a period of non-use, before lighting the Rotisserie Burner, a few seconds must pass for the gas supply line to fill. When holding a match to the rotisserie burner you will see a flash of flames moving from left to right across the Rotisserie Burner surface, the Rotisserie Burner is not lit until the entire ceramic surface is aflame.
Troubleshooting Problem 23 Check Cure Burners burn with a yellow or orange flame, in conjunction with the smell of gas (This is normal for the burner lighting tube). Inspect Spider/Insect Screens for possible obstructions. (Blockage of holes.) Clean Spider/Insect Screens. (See Section “Annual Maintenance”) Symptoms: Burner does not light, or flame is low in “HI” position. Is fuel hose bent or kinked? Straighten fuel hose.
Rotisserie Troubleshooting 24 Problem Check Rotisserie burner does not light. Cure Did you hold the burner control knob in and hold in for 20 seconds until after burner ignited? Try to relight burner by holding burner control knob in and continue holding in until 20 seconds after burner has ignited.
Maintenance 25 Main Burner Cleaning Procedure Turn off the gas supply. Remove the manifold (See “Replacing Main Burners”). Look inside each burner with a flashlight. Clean the inside of the burners with a wire (a straightened-out coat hanger will work). Check and clean the air shutter opening at the ends of the burners. Check and clean the valve orifices at the base of the valves. Use a Steel bristle brush to clean outside of burners. This is to make sure all the burner ports are fully open.
Maintenance 26 Be careful not to break or disconnect the wires for the control panel lights. Rest the control panel against the left side of the grill (A) exposing the valves, burners, igniter, and manifold. 8) 9) Remove the two screws that secure the manifold to the cookbox. Pull manifold assembly out from the manifold frame. Pull the selected burner(s) tube(s) from manifold frame and replace with a new burner tube.
Maintenance ANNUAL MAINTENANCE INSPECTION AND CLEANING OF THE SPIDER/INSECT SCREENS To inspect the Spider/Insect screens, remove the control panel. If there is dust or dirt on the screens, remove the burners for cleaning the screens. Brush the Spider/Insect screens lightly with a soft bristle brush (i.e. an old toothbrush). m CAUTION: Do not clean the Spider/Insect screens with hard or sharp tools. Do not dislodge the Spider/Insect screens or enlarge the screen openings.
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m ATTENTION: This product has been safety tested and is only certified for use in a specific country. Refer to country designation located on outer carton. These parts may be gas carrying or gas burning components. Please contact Weber-Stephen Products Co., Customer Service Department for genuine Weber-Stephen Products Co. replacement part(s) information.
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