4 i OWNER'S MANUAL MODELNO.WE1538B 15 HP38 Inch LawnTractor • Assembly • Operation Customer Responsibilities • Service and Adjustments • Storage ° Troubleshooting • Repair Parts For Parts and Service, contact our authorized distributor: call 1o800-849-1297 For Technical Assistance: call 1-800-829-5886 WIlD EATER 182983 Rev. 1 06.05.02 RH PRINTED IN U.S.A.
SAFETY RULES _I, SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS ,_ IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: I.
SAFETY !Safe Operation RULES Practices for Ride-On Mowers Look for this symbol to point out important safety precautions. It means CAUTIONlt! BECOMEALERT!!! YOUR SAFETY IS INVOLVED. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children.
PRODUCT i SPECIFICATIONS GASOLINE CAPACITY AND TYPE: 1.25 GALLONS UNLEADED REGULAR OILTYPE (API-SF-SJ}: SAE 30 (above 32°F) SAE 5W-30 (below 32°F) =OILCAPACITY: SPARK PLUG: (GAP: .030") _ROUND SPEED (MPH): TIRE PRESSURE: Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/department. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual.
UNASSEMBLED PARTS I Steering Wheel Seat \ \ \ \ \ (1) Washer 17/32 x 1-3/16 x 12 Gauge &:b (1) Lock Washer 1/2 Steering Wheel Insert Steering Boot Steering Wheel Adapter Steering Extension Shaft (1) Oil Drain Tube For Future Use Keys llll Keys Slope Sheet (1) Large Flat Washer (1) Locknut 1/2-20 @ (1) Hex Bolt 1/4-28 x 1-1/4 (1) Locknut 1/4-28 5
ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes are listed.
ASSEMBLY INSTALL SEAT (See Fig. 3) TO ROLL TRACTOR OFF SKID (See Operation section, page 10, for location and function of controls) Adjust seat before tightening adjustment bolt. Remove adjustment bolt, lock washer and fiat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.
ASSEMBLY CHECK TIRE PRESSURE / CHECKL IS T The tires on your tractor were ovednflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK BEFORE YOU OPERA TEAND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCEAND SA TISFACTION FROM THIS QUALITYPRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: LEVELNESS ,/ .
OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize you rself with the locations of various controls and adjustments. Save this manual for future reference. ATTACHMENT IGNITION CLUTCH LEVER SWITCH ...... _- POSITION LEVER PLUNGER ATTACHMENT LIFT LEVER MOWER DECK HEIGHT ADJUSTMENT POSITIONS PARKING BRAKE FIG.
OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can resu It in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD). HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig.
OPERATION TO OPERATE MOWER TO TRANSPORT (See Fig. 6) Raise attachment lift to highest position with attachment lift control. Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. Select desired height of cut. Start mower blades by engaging attachment clutch control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.
OPERATION MOWING & TO START CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season.
CUSTOMER MAINTENANCE RESPONSIBILITIES SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE T sERvicE DATES Check 8rake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners _# V'5 I_ Lubrication Chart I_ Check Battery Level Sharpen/Replace Mower R E Blades Clean Battery and Terminals Check Transaxle Check V-BelIs Check Engine _3 I_ Cooling If V' Oil Level _ Change Engine Oil (with oil filter) Change Engine Oil (with
CUSTOMER RESPONSIBILITIES TRACTOR BRAKE MANDREL ASSEMBLY TRAILING EDGE UP Always observe safety rules when performing any maintenance. OPERATION CENTER HOLE ( If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See'q'O ADJUST BRAKE" in the Service and Adjustments section of this manual). LOCK WASHER STAR TIRES • • • Maintain proper air pressure in alltires (See"PRODUCT SPECIFICATIONS" section of this manual).
CUSTOMER RESPONSIBILITIES BATTERY NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.
CUSTOMER CLEAN RESPONSIBILITIES AIR SCREEN AIR FILTER (See Fig. 13) Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE Yourengine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first.
CUSTOMER RESPONSIBILITIES MUFFLER CLAMP Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS CLAMP Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER FUEL FILTER FIG. 14 (See Fig. 14) The fuel filter should be replaced once each season.
SERVICE AND ADJUSTMENTS WARNING: TO AVIOD SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key to "STOP" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER (See Fig.
SERVICE AND ADJUSTMENTS TO LEVEL MOWER When distance "D" is 1/8" to 1/2" lower at front than rea r, tighten nuts "F" against trunnion on both front links. To raise front of mower, loosen nut"F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. The two front links must remain equal in length. When distance"D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. Recheck side-to-side adjustment.
SERVICE AND ADJUSTMENTS R,H. SUSPENSION MANDREL PULLEY . ........ ARM ,,_ _jf- i; r %_ Remove belt downward from around engine pulley. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. • Remove belt from center span keeper and pull belt away from tractor. .. _ - • • _-2" _ _ ENGINE PULLEY BELT INSTALLATION • Carefully work new belt down between transaxle belt keepers and onto the input pulley.
SERVICE AND ADJUSTMENTS NOTE: To sealtire punctures and prevent flattires due to REPLACING slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. BA'R'ERY (See Figs. 25 and 26) WASHERS AXLE COVER -...Q. Lift seat pan to raised position. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. Install new battery with terminals in same position as old battery.
SERVICE AND ADJUSTMENTS ENGINE TO REPLACE HEADLIGHT BULB • Raise hood. Pull bulb holder out of the hole inthe backside of the grill. TO ADJUST THROTTLE (See Fig. 28) Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. Close hood. INTERLOCKS CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable.
STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. ENGINE FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE.
TROUBLESHOOTING PROBLEM CAUSE Will not start 1 Out of fuel, 2 3. 4 5 6. 7 Engine not "CHOKED" Engine flooded. Bad spark plug. Dirty air filter Dirty fuel filter. Water in fuel 8 9 Loose or damaged wiring. Carburetor out of adiustment. 10 Hard to start POINTS CORRECTION properly. 1. Fill fuel tank. 2. 3. 4. 5. 6. 7. See "TO START ENGINE" in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter.
TROUBLESHOOTING PROBLEM ! CAUSE POINTS CORRECTION Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety control system. 1 Check wiring, switches and connections If not corrected, contact an authorized service center/ depadment. poor cut - uneven 1. 2. 3. 4. Worn, bent or loose btade. Mower deck not level Buildup of grass, leaves, and trash under mower. Bent blade mandrel 1. 2 Replace blade. Tighten blade bolt. Level mower deck. 5.
TRACTOR - - MODEL NUMBER WE1538B SCHEMATIC BATrERY O- RED REO FUSE AMMETER OPTIONAL) STARTER I WHITE I© BLACK i : C_-SOLENOID / m RE_ --( )G L k CLUTCH / BRAK (PEDAL UP) A_C WHITE 1 IGNITION SWITCH J........ (NOT OCCUPIED) SEAT SWITCH , BLACK /2 _LAC_ GROUNDING CONNECTOR B )J • OPTIONAL) BLACK IGNITION UNIT CHARGING 3 AMP DC FUEL SHUT-OFF SOLENOID (IF SO EQUIPPED) L F _ J SYSTEM OUTPUT @ 3600 RpM SPARK PLUG L GAP (2 PLUGS ON TWIN CYL.
REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B ELECTRICAL 21 22 I f ! I f / i r / i I I i I I 26 40 \ i \ ,16 ! 16p / / ! I / / ! \ \ z \ \ I 29 27 i 90 _ _ r - 28 L /
REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B ELECTRICAL KEY NO. PART NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B CHASSIS 212 30 29 25 53 26 52 55 7 208 \ 209 54 6 26 33 10 208 26 3 3O
REPAIR PARTS TRACTOR -. - MODEL NUMBER WE1538B CHASSIS KEY NO. PART NO.
REPAIR PARTS DRIVE TRACTOR. _ MODEL NUMBER WE1538B _.
REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B DRIVE KEY NO. 2 3 4 5 6 7 8 10 11 12 13 14 18 19 21 22 24 25 26 27 28 29 30 32 34 35 36 37 38 39 41 47 48 PART NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B STEERING _ _36 54 I 68 67 67 29 67 \ \ 4.
REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B STEERING KEY NO. PART NO. DESCRIPTION 1 140044X428 Wheel Steering Ayp/P/L BIk 2 175131 Axle Asm 3 169840 Spindle Asm LH 4 169839 Spindle Asm RH 5 6266H Bearing Race Thrust Harden 6 121748X Washer 25/32 x 1-5/8 x 16 Ga 7 19272016 Washer 27/32 x 1-1/4 x 16 Ga 8 12000029 Ring Klip #t5304-75 9 3.
REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B ENGINE 81 4 _26 14 78 33 37 31 40 29 \ OPTIONAL Spark 23 EQUIPMENT Arrester 36
REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B ENGINE KEY NO. PART NO.
REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B SEAT 14_ 7_. ..< 24 \ \ \ \ 5 26.\ _-_ 16 ,_ _"_'_ _ ,.--j 25 rc_15 ?-._ \ \. _?.....,._. 23 -_ _13\< , 17 U 4 L 12 KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 12 13 127426X 140551 71110616 19131610 145OO6 73800600 124181X 17000616 19131614 174894 121246X 121248X Seat Bracket Seat Pivot Bolt Hex 3/8 - 16 X 1 Washer 13/32 X 1 Xt0Ga. Clip Push-In Hinged Nut Lock Hex w/Ins 3/8 - 16 Spring Seat Cprsn 2 250 BIkZi Screw 3/8-16 x 1.
REPAIR PARTS TRACTOR - - MODEL NUMBER WE1538B DECALS 12 7 5 14 6 15 \ 9 3 17 KEY NO. 1 2 3 4 5 6 7 9 10 11 12 14 15 PART NO. 101892X 180888 180972 170563 180521 157140 162398 171448 162391 162392 162389 162390 145005 WHEELS KEY NO. DESCRIPTION PART NO. DESCRIPTION 16 157163 Decal, Oper Sdl P/L Gear Dr Eng 17 136832 Decal, V-Belt Sch. -138311 Decal, Handle Lft Height Adj.
REPAIR PARTS TRACTOR MOWER -- MODEL NUMBER WE1538B LIFT 7 5 / ! /' ! 3 13 J /' , / / / / / / / 4 6 6 4 12 13 20 20 15 \ 20 161718 \ 19 15 40 _; ,
REPAIR PARTS TRACTOR MOWER -- MODEL NUMBER WE1538B LIFT KEY NO. PART NO.
REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER WE1538B DECK 68 123, !31 88 ! , 2 2 I 29 42
REPAIR PARTS TRACTOR MOWER KEY NO. - - MODEL NUMBER WE1538B DECK PART NO. 1 2 3 4 5 6 8 9 10 11 13 170280 72140506 138017 169970 4939M 178024 850857 10030600 140296 138497 137645 14 15 16 19 21 23 24 25 26 27 28 29 30 31 32 33 36 40 45 53 54 55 128774 110485X 174493 132827 73680500 137607 105304X 123713X 110452X 106736X428 19111016 106735X 173984 129963 153532 178342 131494 73680600 4497H 130840 133943 133840 DESCRIPTION Mower Housing Assembly Bolt Carriage 5/16-18 x 3/4 Bracket Asm Fr.
SERVICE NOTES 44
LIMITED WARRANTY The Manufacturer warrants to the originalconsumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any pad which we find to be defective due to materials or workmanship. This Warranty is subfect to the following limitations and exclusions. 1.
TECuMSEt4 TECUMSE_ WARRANTY Issued January 1980 Revised January 1991 LIMITED WARRANTIES FOR NEW PEERLESS GEAR POWER TRAIN COMPONENTS A.
SUGGESTED GUIDE FOR SIGHTING SLOPES ONLY RIDE UP AND NOT ACROSS HILL 15 DEGREES & DOWN FOR SAFE OPERATION HILL, MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2.
WEEDEATER
