Document of Conformity

ManualsBrandsWeidmueller ManualsBCF 3.81/180BCF 3.81/10/180FZE SN OR BX

IECEE OD-2020-F1:2017 © IEC 2017 Ed.1.0

TRF Template 2017-05-17

Testreport-250150-TL6-1.DOCX

VDE File No. 257500-1431-0045/250150

Test Report issued under the responsibility of:

TEST REPORT

IEC 61984

Connectors – Safety requirements and tests

Report Number ............................... :

250150-TL6-1

Date of issue ................................... :

2018-06-26

Total number of pages .................. :

Name of Testing Laboratory

preparing the Report ................... :

VDE Prüf- und Zertifizierungsinstitut GmbH

VDE Testing and Certification Institute

Applicant's name ....................... :

Weidmüller Interface GmbH & Co. KG

Address ........................................... :

Klingenbergstraße 16; 32758 Detmold; Germany

Test specification:

Standard ......................................... :

IEC 61984:2008

Test procedure .......................... :

CB Scheme

Non-standard test method ............ :

N/A

Test Report Form No. .................... :

IEC61984C

Test Report Form(s) Originator .... :

VDE Prüf- und Zertifizierungsinstitut GmbH

Master TRF ..................................... :

Dated 2017-06

This publication may be reproduced in whole or in part for non-commercial purposes as long as the IECEE is acknowledged as

copyright owner and source of the material. IECEE takes no responsibility for and will not assume liability for damages resulting from

the reader's interpretation of the reproduced material due to its placement and context.

If this Test Report Form is used by non-IECEE members, the IECEE/IEC logo and the reference to the CB

Scheme procedure shall be removed.

This report is not valid as a CB Test Report unless signed by an approved CB Testing Laboratory and

appended to a CB Test Certificate issued by an NCB in accordance with IECEE 02.

General disclaimer:

The test results presented in this report relate only to the object tested.

This report shall not be reproduced, except in full, without the written approval of the Issuing CB Testing

Laboratory. The authenticity of this Test Report and its contents can be verified by contacting the NCB,

responsible for this Test Report.

Summary of content (24 pages)

PAGE 1
IECEE OD-2020-F1:2017 © IEC 2017 TRF Template Ed.1.0 2017-05-17 Test Report issued under the responsibility of: TEST REPORT IEC 61984 Connectors – Safety requirements and tests Report Number ............................... : 250150-TL6-1 Date of issue................................... : 2018-06-26 Total number of pages .................. : 24 Name of Testing Laboratory preparing the Report ...................
PAGE 2
Page 2 of 24 Report No.: 250150-TL6-1 Test item description ....................... : Connector (COC) Trade Mark ........................................ : Manufacturer .................................... : Weidmüller Interface GmbH & Co. KG; Klingenbergstraße 16; 32758 Detmold; Germany Model/Type reference ...................... : BCF 3.81 Buchsenteil / female part; SC-SMT 3.81 Stiftteil / male part Ratings ..............................................
PAGE 3
Page 3 of 24 Report No.: 250150-TL6-1 List of Attachments (including a total number of pages in each attachment): -- Summary of testing: All requirements were passed with positive result.
PAGE 4
Page 4 of 24 Report No.: 250150-TL6-1 Copy of marking plate: The artwork below may be only a draft. The use of certification marks on a product must be authorized by the respective NCBs that own these marks. BCF 3.81 TRF No. IEC61984C Testreport-250150-TL6-1.DOCX VDE File No.
PAGE 5
Page 5 of 24 SC-SMT 3.81 TRF No. IEC61984C Testreport-250150-TL6-1.DOCX VDE File No. 257500-1431-0045/250150 Report No.
PAGE 6
Page 6 of 24 Report No.: 250150-TL6-1 Test item particulars ..................................................: Classification of installation and use ......................: Built in Supply Connection .....................................................: .......................................................................................: Possible test case verdicts: - test case does not apply to the test object ........... : N/A - test object does meet the requirement .................
PAGE 7
Page 7 of 24 Report No. 250150-TL6-1 IEC 61984 MECHANICAL TEST GROUP A (TABLE 10) A1 VISUAL EXAMINATION: IEC 60512 Test 1a 6.2.2 Marking indelible and easily legible P Minimum marking on the connector a) trademark P Markings a) trademark and b) type identification on smallest unit of packaging P All other markings (c – k) given in the technical documentation or catalogue of the manufacturer P 6.2.3 c) Rated current ..................................................
PAGE 8
Page 8 of 24 Report No. 250150-TL6-1 IEC 61984 b) free connectors in which the terminations are protected against pull and twisting by mounting provisions in the end-use product N/A DIMENSIONAL EXAMINATION: IEC 60512 6.19 Clearances and creepage distances according to IEC 60664. see table 0.2 Connector dimensions comply with the DS or manufacturer’s specification. A2 DURABILITY OF MARKING 7.3.
PAGE 9
Page 9 of 24 Report No. 250150-TL6-1 IEC 61984 conductor with a minimum cross-section as specified in Table 1, Column 2: Minimum cross- section according to Table 1 ..... : mm²  6.5.4.2 With regard to design and type of construction, the protective conductor terminations are at least equivalent to the other terminations according to clause 6.: A5 INTERLOCK 7.3.4 The specimens are engaged by hand over their full engagement distance. All other contacts are wired in series.
PAGE 10
Page 10 of 24 Report No. 250150-TL6-1 IEC 61984 A7 CONTACT RETENTION IN INSERT: IEC 60512 Test 15a Test load shall be three times the specified insertion force (mating) of one contact or the specified insertion force of one contact plus 50 N, whichever is less. Minimum test load 20 N. insertion force of one contact: 6,5 N Test load 20 N — VISUAL EXAMINATION: IEC 60512 Test 1a 6.18.
PAGE 11
Page 11 of 24 Report No. 250150-TL6-1 IEC 61984 A9 MECHANICAL STRENGTH IMPACT (Only free Connectors and CBC): IEC 60512 Test 7b — Dropping cycles: 8 positions in 45° steps Dropping height .................................................. : mm — VISUAL EXAMINATION: IEC 60512 Test 1a 6.18.1 No damage likely to impair safety N/A 6.18.
PAGE 12
Page 12 of 24 Report No. 250150-TL6-1 IEC 61984 B3 MECHANICAL OPERATIONS: IEC 60512 Test 9a 7.3.9 Operating cycles ................................................ : 25  Insertion speed ................................................... : 0,01 m/s  Rest .................................................................... : 30 s  VISUAL EXAMINATION: IEC 60512 Test 1a 6.14.
PAGE 13
Page 13 of 24 Report No. 250150-TL6-1 IEC 61984 6.14.3 No damage occurs, which could impair normal use. N/A THERMAL TEST GROUP C (TABLE 12) C1 7.3.7 6.16 TEMPERATURE RISE TEST: IEC 60512 Test 5A Test conductor length according Table 7 ............ : Female part: 250 mm Male part: direct bridged  Test conductor cross-section .............................. : 1,5 mm²  Mated specimen ................................................. : See appended tables C1  Test current ...................
PAGE 14
Page 14 of 24 Report No. 250150-TL6-1 IEC 61984 D3 DRY HEAT: IEC 60512 Test 11i — Mated specimen .................................................. : Test duration ...................................................... : 7 days — Upper temperature limit ...................................... : 120 °C — VISUAL EXAMINATION: IEC 60512 Test 1a 6.6.3 Sufficient contact pressure through insulation N/A 6.8 / 6.15 No visual damage, no cracks on insulations parts likely to impair safety P 6.18.
PAGE 15
Page 15 of 24 Report No. 250150-TL6-1 IEC 61984 DEGREE OF PROTECTION TEST GROUP E (TABLE 14) E1 PROTECTION AGAINST ELECTRIC SHOCK Unenclosed connectors (for use inside an enclosure): 5.4 c1) COC classified as IP0X, no test required IP00 P 6.4.2.2 5.4 c2) COC Hand back safety (IP1X or IPXXA) 50 mm sphere pressed with 20 N against mated specimen. No live parts accessible. N/A 6.4.2.3 5.4 c3) COC Finger safety (IP2X or IPXXB) Jointed test finger pressed with 20 N against mated specimen.
PAGE 16
Page 16 of 24 Report No. 250150-TL6-1 IEC 61984 E3 DEGREE OF PROTECTION IP CODE: IEC 60529 7.3.6.3 Tests for IP Codes higher than IP2X or IPXXB 6.12 7.3.7.1 IP code according to IEC 60529 in mated condition or according manufacturers conditions ............... : IP — Maximum and minimum cross-section wiring or cable diameter connected ................................... : mm² /  mm — mm² /  mm 7.3.7.
PAGE 17
Page 17 of 24 Report No. 250150-TL6-1 IEC 61984 B1 TABLE: Initial measurements (Contact resistance) Test current ......................................................................
PAGE 18
Page 18 of 24 Report No. 250150-TL6-1 IEC 61984 B4.2 TABLE: Dielectric strength (mated specimen) Test voltage applied between: P a) Impulse withstand voltage applied b) r.m.s withstand voltage applied Breakdown / flashover (Yes/No) Contact – Contact -- 1,39 kV No Contact – Earth -- -- -- Contact – Surface -- -- -- supplementary information: SC-SMT + BCF C1 TABLE: Temperature rise test Ambient temperature (°C) ...................................
PAGE 19
Page 19 of 24 Report No. 250150-TL6-1 IEC 61984 D1 TABLE: Initial measurements (Contact resistance) — Test current ................................................................................. : 1 A Test sample Contact 1 2 3 PE 1 Thüringische Weidmüller GmbH U1 [mV] 0,87 1,0 0,85 -- R1 [m] 0,87 1,0 0,85 --  supplementary information: SC-SMT + BCF D5 TABLE: Final measurements (Contact resistance) Test current ....................................................................
PAGE 20
Page 20 of 24 Report No. 250150-TL6-1 IEC 61984 0.1 TABLE: Characteristic features Example ...................................
PAGE 21
Page 21 of 24 IEC 61984 0.1 TABLE: Characteristic features Operating cycles 10 50 100 500 1000 2000 5000 X Bendings According manufacturer’s: 25 10 50 100 500 1000 2000 5000 20000 X Upper temperature limit According manufacturer’s: N/A 70°C 85°C 100°C 125°C X Lower temperature limit According manufacturer’s: 120°C -10°C -25°C -40°C -55°C 0°C X TRF No. IEC61984C Testreport-250150-TL6-1.DOCX VDE File No. 257500-1431-0045/250150 According manufacturer’s: -50°C Report No.
PAGE 22
Page 22 of 24 IEC 61984 0.
PAGE 23
Page 23 of 24 Report No. 250150-TL6-1 IEC 61984 TABLE: Clearance and creepage distance measurements Pitch 5 mm 0.2 Type / Shell-size / etc. .............. : BCF SC-SMT Clearances measured .............. : 5,0 mm 4,6 mm Creepage distances measured : 3,0 mm 3,0 mm Impulse withstand voltage [kV] : 2,5 Test voltage [kV] ...................... : 1,39~ Clearances required ................. : 1,5 mm Isolation material group ............ : II II Rated voltage [V] .....................
PAGE 24
Page 24 of 24 Report No. 250150-TL6-1 IEC 61984 TABLE: IEC 89/336/CD / Ball-pressure test 0.3.3 Specimen Part --- Material Ball-pressure test Materialthickness [mm] Colour [C°] Measured [mm] Required [mm] Result --- --- --- --- --- --- --- Supplementary information: TABLE: IEC 60695-2-2 / Needle-flame test 0.3.