Ultra Boiler Manual

Part number 550-100-440/0122
27
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BASIC INSTALLATION
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Figure 26 Condensate trap assembly
Figure 27 Condensate trap assembly into jacket
Figure 28 Condensate drain — Ultra-80 & -105
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1. Remove PVC ttings and gasket from the accessories bag.
2. Deburr and chamfer outside and inside of ½” x 1¼” PVC nipple
to ensure even cement distribution when joining.
3. Clean nipple ends and all ttings. Dry thoroughly.
4. For each joint in the condensate line, apply the following. Assemble
parts ONLY in the order given.
a. Apply primer liberally to both joint surfaces — pipe end and
tting socket.
b. While primer is still damp, lightly apply approved cement to
both surfaces in a uniform coating.
c. Apply a second coat of cement to both surfaces. Avoid using
too much cement on sockets to prevent cement buildup inside.
d. With cement still wet, insert pipe into tting, twisting ¼ turn.
Make sure pipe is fully inserted.
e. Wipe excess cement from joint. Check joint to be sure a smooth
bead of cement shows around the entire joint.
5. See Figure26.
6. Assemble the ½” PVC nipple to the PVC reducing elbow as shown.
7. Allow joint to dry completely.
8. en slide gasket over nipple as shown in Figure27.
9. Slide nipple through jacket condensate line hole to position as
shown in Figure27.
10. Cement the ½” tee to the protruding ½” nipple. Be sure both nipple
and reducing elbow nish upright.
Firmly press the reducing elbow and the tee together
while the cement sets to ensure the gasket is securely
compressed. e gasket ensures the jacket enclosure is
airtight at this location.
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1. Remove condensate trap line from bag.
2. Ultra-80 & -105 only — Figure28
a. Guide the condensate trap line through the bracket hole as
shown.
b. Place a hose clamp over the end of the condensate line.
c. en slide the end of the trap line over the heat exchanger
condensate connection.
d. Tighten the hose clamp to secure the trap line.
e. Place a hose clamp over the other end of the condensate trap
line.
f. Slide the trap line over the reducing elbow and secure with
the hose clamp.
3. Ultra-155 and larger — Figure30,page28 or Figure31,page28
a. Slide a hose clamp over each end of the condensate trap line.
b. Slide the trap line onto the heat exchanger condensate connec-
tion and PVC reducing elbow as shown.
c. Tighten the hose clamps to secure the trap line.