Installation & Operating Manual Single stage operation oil burners RETROFIT APPLICATIONS ONLY If this burner is being installed in a packaged unit (ie. burner comes with a boiler or furnace), follow the installation and set-up instructions supplied with the heating unit, as settings may differ from those shown in this manual. - The following pages contain information, descriptions and diagrams for the proper installation and wiring of the burner. Please read carefully before attempting final installation.
GB INSTALLLATION PRECAUTIONS AIR FOR COMBUSTION Do not install burner in room with insufficient air for combustion. Be sure there is an adequate air supply for combustion if the boiler room is enclosed. It may be necessary to create a window to permit sufficient air to enter the boiler room. The installer must follow local ordinances in this regard. CANADA It is suggested that the installer follow CSA standard B139. USA It is suggested that the installer follow NFPA manual #31.
GB TABLE OF CONTENTS PACKAGE CONTENTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SERIAL NUMBER IDENTIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 TECHNICAL DATA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GB PACKAGE CONTENTS LIST Your Riello 40 BF burner should include the following parts. Please check to make sure all parts are present before beginning the installation.
GB TECHNICAL DATA B SPECIFICATIONS Fuel No. 2 Fuel Oil BF3 Firing rate - Effective Output 0.50 to 0.95 US GPH - 70,000 to 133,000 BTU/h 0.75 to 1.65 US GPH - 105,000 to 231,000 BTU/h Voltage (single phase) 120V 60Hz (+ 10% - 15%) BF3 Absorbed electrical power 192 Watts BF5 Absorbed electrical power 204 Watts A BF5 Firing rate - Effective Output Motor (rated) 3250 rpm Run Current 2.2 AMP Capacitor 12.
GB MOUNTING THE BURNER TO THE BOILER - Position the MOUNTING GASKET (2) between the flat surface of the UNIVERSAL MOUNTING FLANGE (1) installed on the burner and the appliance. - Line up the holes in the UNIVERSAL MOUNTING FLANGE with the STUDS (3) on the appliance mounting plate and securely bolt the UNIVERSAL MOUNTING FLANGE to the plate. To remove the burner from the boiler, reverse the procedure.
GB APPLICATION FIELD WIRING REMOTE SENSING OF SAFETY LOCKOUT The SAFETY SWITCH in the 530SE CONTROL BOX is equipped with a contact allowing remote sensing of burner lockout. The electrical connection is made at terminal 4 ( ) on the SUB-BASE. Should lockout occur the 530SE CONTROL BOX will supply a power source of 120Vac to the connection terminal. The maximum allowable current draw on this terminal (4) is 1 Amp.
GB INSTALLATION/REMOVAL OF DRAWER ASSEMBLY Removal: A) Remove the air pressure switch support (6) from the front shield by the two retaining screws (7) B) Loosen off oil delivery tube nut from pump. C) Loosen SCREW (3), and then unplug CONTROL BOX (1) by carefully pulling it back and then up. D) Remove the AIR TUBE COVER PLATE (5) by loosening the retaining SCREW (4) (Two SCREWS – Model BF5). E) Loosen SCREW (2), and then slide the complete drawer assembly out of the combustion head as shown.
GB OIL LINE CONNECTIONS This burner is shipped with the oil pump set to operate on a single line system. To operate on a two-line system the by-pass plug must be installed. WARNING Do not operate a single line system with the by-pass plug installed. Operating a single line system with the by-pass plug installed will result in damage to the pump shaft seal. NOTE: Pump pressure must be set at time of burner start-up. A pressure gauge is attached to the PRESSURE PORT (8) for pressure readings.
GB NPTF - NPT pipe adapter The BF burner you have purchased is shipped with an NPTF to NPT fitting. This fitting is the connection point for the oil line from the oil tank or the in-line oil filter. In some locations, fittings with the NPTF male thread are difficult to obtain. In these areas, a more common NPT thread male fitting or pipe may be used. To accommodate this NPT thread, the BF NPT-NPTF adapter is supplied. This brass adapter is installed as shown below.
GB PUMP PURGE NOTE: To protect the pump gears, it is advisable to lubricate the pump prior to purging a lift system. Apply oil through the VACUUM PORT (C). B C A) SINGLE LINE (GRAVITY FEED SYSTEM) I. Loosen the bleeder valve (A) until oil flows out. A Tighten the bleeder valve securely and startburner. II. When bleeding the pump by pressure: 1) Loosen the bleeder valve (A). 2) Disconnect nozzle oil supply line at the pump nozzleport (B).
GB COMBUSTION CHAMBER PRESSURE CHART BURNER OUTPUT VS CHAMBER PRESSURE CHART CHAMBER PRESSURE (INCHES WC) 0.5 0.4 0.3 0.2 0.1 D7525 0.0 0.50 0.75 1.00 1.25 1.75 (GPH) BURNER OUTPUT 1.50 RIELLO BURNER SET UP SHEET Weil McLain Part No. 8000-60000 8000-61000 Riello Part No. Riello 40 Burner Model Series Boiler Input GPH Nozzle Delavan C8512352 BF5 Factory BF5 preset *1 UO3 UO3 0,8 1,0 .65 X 70°B .85 X 60°B C8512353 BF5 Factory preset *1 UO4 1,2 1.
GB BURNER START-UP CYCLE Normal Lock-out, due to light-failure Thermostat Motor Ignition transformer Valve Flame Lock-out lamp D7526 ~ 12sec. 2min. ~ 12sec. ~ 5sec.
GB TROUBLE SHOOTING CHART Thermostat is calling for heat Burner is not running Reset Control Box Burner Starts Burner Does Not Start Test for 120Vac Supply at sub-base between L(P) & N or terminals #3 & 5 120 Vac No Voltage • Check system fuse, ensure service switch is ON. • Verify all control limits are closed. • If using switching relay - verify 24Vac at T-T. Turn off power supply - Remove control box and jumper terminals #5 & 6. Restore power.
GB A TYPICAL LAYOUT FOR BF BURNER INTAKE AIR A) Use an approved air intake kit. B) Always keep intake air run to the minimum. C) Maximum intake air run of 4 (inch) diameter, flexible or rigid type of venting = 100í D) Reduce intake air length by 10’ for every 90° elbow used. 5’ for every 45° elbow used. E) It is suggested that air intake venting be insulated with R7 (min) foil lined insulation a minimum of 10’ from air intake source.
EXPLODED SPARE PARTS LIST 3398 13
3008019 C8111015 3007077 3007568 3007028 3007202 3007162 3005719 3006925 3007203 3007029 3007156 3007581 3007087 3006553 3002279 3007802 3000443 3005843 3007315 3007316 3002278 3001157 3002280 3008078 3008079 3000932 3020248 3008020 3008024 3005869 3007627 3007630 3007728 3000681 3008021 C7010002 • • • • • • • • • • • • • • • • • • C7001029 • • • • • • • • • • • C7001337 • 3002362 3005844 3005708 3007706 3008825 • • • • 3008894 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
GB 35 Pond Park Rd. Hingham, MA 02043 Phone: 781-749-8292 Toll Free: 800-992-7637 Fax: 781-740-2069 2165 Meadowpine Blvd. Mississauga,On L5H 3R2 Phone: 905-542-0303 Toll Free: 800-387-3898 Fax: 905-542-1525 BURNER START- UP FORM * Appliance: Burner S/N.
35 Pond Park Road Hingham, MA 02043 Phone 781-749-8292 Toll Free 800-992-7637 Fax 781-740-2069 www.riellousa.com 2165 Meadowpine Blvd Mississauga, ON L5N 6H6 Phone 905-542-0303 Toll Free 800-387-3898 Fax 905-542-1525 www.riellocanada.
