MODEL 1016 Parts List Manual Bandsaw Built better to work stronger and last longer and Operating & Maintenance Manual REV 140320 Rev 4-13 2829 N. Burdick rdick St. Kalamazoo, MI 49004 Phone: 269-345-1132 69-345-1132 Fax: 269-345-0095 www.wellsaw.
FORWARD The Model 1016 Wellsaw has been designed and manufactured to conform to Wellsaw's recognized high standards of quality and performance. Each saw must pass a series of final inspection tests, including actual metal cutting operations, before it is shipped. For this saw to provide satisfactory service, it is necessary that it be properly installed, operated and maintained. This manual has been prepared to assist you in carrying out these functions.
WARNING - Misuse of this machine can cause serious injury. - For safety, machine must be set up, used and serviced properly. - Read, understand and follow instructions in the operator’s and parts manual. When setting up machine: - Always avoid using machine in damp or poorly lighted work areas. - Always be sure machine is securely anchored to the floor. - Always keep machine guards in place. - Always put start switch in “OFF” position before plugging in machine.
General Electrical Cautions This saw should be grounded in accordance with the National Electrical Code and local codes and ordinances. This work should be done by a qualified electrician. The saw should be grounded to protect the user from electrical shock. 19. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm.
Specifications Index General Automatic Stop Blade Brushes Blade Selection Guide Feed Pressure Adjustment Fixed Vise Jaw Gear Box Repair Hydraulic Feed Control Lubrication Maintenance Motor Switch Notes on Sawing Placing Blade on Saw Receiving & Installation Safety Instructions Service Kits Servicing Blade Guides Sliding Vise Jaw Specifications Trouble Shooting Variable Speed Drive Warranty Wheel Pitch Adjustment Machine Operation Capacity: 6 9 36-37 7 7 9 7 10 10 9 5 7 1 2-3 10 8 7 4 5 7 11 9 12 Round F
Trouble Shooting Notes on Sawing Premature Dulling of Blade Teeth It is widely recognized that a proficient operator is a key to optimum bandsawing. He makes certain the machine is properly maintained and adjusted for dependable operation. He carefully sets up each cutting job to prevent damage to the machine and obtain the best performance from the equipment. 1. Feed rate too high or low. Check recommendation. 2. Blade speed too slow or too fast. 3. Faulty material; heavy scale, hard spots, etc. 4.
9. Dirty coolant. 10. Check for loose fasteners. Premature Blade Breakage 1. Poor weld in the blade. 2. Feed rate set too high. Reduce it. 3. Excessive blade speed. Adjust it. 4. Blade guides set too tight or misaligned. 5. Blade tension set too high. 6. Blade running against flange on wheels. Adjust wheel pitch. Rough Cut / Poor Finish 1. Excessive feed rate. See recommendations. 2. Blade too coarse. Use finer blade pitch. 3. Inadequate cutting fluid. Replace. Blade Stalls in Work Blade Squeal 1. 2. 3.
speed or counter-clockwise to decrease speed. Do not adjust the speed unless the pulley system is in operation (spinning). The handwheel drag is set at the factory during assembly. This drag prevents handwheel “creep” during operation but still permits easy adjustment. Due to normal wear and environment, the drag setting may change. To readjust, tighten set screw in thrust nut.
it stops. It does not need to be tight. Be sure that the band is not riding up on the bandwheel flange. 8. Begin tightening the Rite Tension® device by turning “T” handle Clockwise (CW). Pull out on handle while tightening. Spot check the blade to be sure that it does not ride up on the bandwheel flanges. Continue to tighten. The correct tension will be achieved when the “T” handle comes to a hard stop. 9. Close all guards. Test run the saw. A new blade may stretch a small amount after run-in.
blade. To open the roller guide while inserting a new blade, pull down on the knurled brass housing and rotate it. After inserting the new blade, re engage the Guide-A-Matic by pulling the knurled brass housing down and rotating it again so that the mechanism closes and locks into posistion. (See drawing and instructions on pages 17). 3. Horizontal Adjustment. Loosen the two cap screws [B] securing the horizontal adjusting block (items 11 & 12 of the parts drawing).
4. Military Specification: None. Preventive Maintenance Caution: Disconnect the electrical supply and press emergency STOP button before performing any maintenance. DO NOT service the Frame Hydraulic Cylinder or Down Feed Valve unless the frame is in the DOWN position or resting on a mechanical stop, such as a block of wood. Motor 1. Inspect annually. Re-lubricate every 2 years (4,000 hours) 1 to 2 full strokes. 2. Use Shell Dolium R or equivalent. 3. Viscosity: Heavy Grease, drop point 219EC. 4.
Model 1016 History The most widely used of the Wellsaws has been the Model 8. Originally introduced in 1933, it has continued, with constant improvements in design and materials, to be built today in the form of the Model 1016. The original Model 8 used a 3/4" blade, a 3/4 HP motor and had a 9" x 16" cutting capacity. Successive improvements in this popular design were known by various model numbers. The Model 850 featured a 1" blade.
MACHINE OPERATION 1. Raise the frame and lock it into place by turning the manual flow control valve clockwise (CW) until it stops. 2. Adjust material you plan to saw to the desired cut off length. Turn vise screw handle clock-wise (CW) to tighten. Always be sure the material is properly secure before cutting. 3. Push the blade START button to start the machine. NOTE: If the coolant selector switch is in the ON position, the coolant pump will turn on with the motor.
Frame Assembly 46 45 47 12 48 17 (see page 29) 49 15 18 3 16 4 2 7 6 5 3 10 13 4 9 8 2 15 14 1 12 22 2 21 11 18 23 $RIVE %ND )DLE %ND 2 35 19 35 20 32 33 32 33 26 25 37 28 36 34 33 32 31 27 2 24 34 33 32 31 2 2 29 7 30 40 38 41 42 38 39 50 51 62 58 60 59 57 11 39 52 51 61 43 44 53 54 brush assembly 1016FrameAssem-2 55 new style blade for serial numbers before 3319 see pg 17 10 13
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 62 Frame Assembly 155108 100063 100034-001 M-102 B-101 100000-024 100025-001 M-857 M-807 100042-005 100024-003 105321 100004-019 100034-005 100065-007 Back Blade Guard Thumb Screw Set Screw, 1/4-20 x 3/16 (2 req'd) Sliding Weight Post Sliding Weight Bar Machine Screw, RH, 1/4-20 x 3/8 Lock Washer, 1/4 Sliding Weight Spring Sliding Weight T
Bed Assembly 1 17 18 5 17 18 6 20 17 18 19 21 23 22 25 2 7 3 8 9 10 11 26 4 Dash Pot Oil 24 28 29 27 30 52 51 48 47 46 49 12 13 35 34 50 40 14 15 16 36 37 41 42 31 30 32 54 62 33 55 43 18 45 38 39 18 17 53 58 60 59 64 65 69 66 68 59 61 44 63 55 70 72 70 71 67 17 56 57 58 73 62 59 64 65 66 68 69 59 17 18 67 Old Version 15
Bed Assembly 1 2 155022 M-301 3 101526 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 098049-001 M-144 101524 101527 M-166 100070 M-148 100050-002 101523 M-147 155020 100025-003 100004-058 100004-018 100025-002 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 100004-099 100017-007 101451 155023 101455 101498 100033-010 105703 100050-001 B-057 106790 100139-006 B-093 100019-028 100402 M-060 M-061B B-078 B-078-001 B 078 001 B-040 B-040-001 M-041 B-079 100
Blade Guide Assembly Serial Numbers up to 2499 Drive End Idle End 7 7 1 8 8 blade brush assy before s/n 3318 for s/n after 3318 see pg 13 10 11 9 10 27 29 13 9 12 12 14 10 17 13 10 22 14 28 30 20 21 11 10 20 21 24 23 31 18 25 19 26 17 17 18 17 16 19 16 4 15 4 15 Guide-A-Matic© 1 12 8 11 10 7 6 5 4 3 2 9 CAUTION: Most questions to our service department about the Guide-A-Matic© involve roll-pin alignment.
Blade Guide Assembly 1 2 155119 105412 3 105409 4 105367 5 105414 6 105411 7 8 9 10 11 12 105335-001 101453 100004-018 100029-003 100034-006 M-092 13 14 15 16 17 18 19 20 21 22 23 24 25 100034-005 100004-018 101178 100416-003 101186 100406-002 101179 101300 100025-002 105396 101180 100004-022 M-309 26 101615 27 28 29 30 31 M-198 100034-003 100017-001 M-425 M-426 Serial Numbers up to 2499 Coolant Assembly (see page XX) Blade Guide Assembly, Idle End (includes items 7-23) Blade Guide Assembl
Carbide Guides Up to Serial Number 2499 (option) 5 28 29 30 6 31 14 32 7 15 33 34 8 16 33 17 10 11 9 12/13 20 18 19 27 20 21 26 20 24 25 21 22 23 M1016CarbideGuide 19
Carbide Guides Up to Serial Number 2499 (option) 1 101522-002 2 105406-002 3 150061 4 106659 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 105335-001 101453 100034-006 100034-005 M-092 100004-018 100029-002 106389 106315 100008-018 106317 106319 101300 100004-016 100029-003 101186 100416-003 101178 101177 100127-003 106285 101179 100406-002 100220-040 100219-001 102617 100226 101670 100246-001 100000-018 Blade Guide Assembly, D.E.
5 Blade Guides Serial Number 2500 and Later 6 5 7 33 32 32 12 9 8 30 10 11 [b] 8 9 21 26 25 15 29 14 23 20 [c] 28 [a] 27 19 13 24 18 22 17 16 37 9 46 38 48 39 41 40 37 45 44 42 47 36 43 44 35 45 34 21 blades guides-2
Blade Guide Assembly Serial Number 2500 and Later 1 155124 2 155125 3 152160-001 4 152161-001 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 105335-001 155123 155122 100004-018 100029-002 152155 152121-003 152121-002 152151 100053-036 152153 100023-006 152156 100136-009 152157 106317 100008-004 B-109 100416-001 100097-001 100027-005 101300 B-043 152120 152119 100324-009 100219-003 100350-068 100350-036 105551 35 105563 36 105564 37 38 39 40 41 42 43 44 45
Coolant System 11 12 13 14 17 15 14 12 18 9 16 15 1 2 2 1 3 4 1 5 7 6 8 2 3 Leg & Chip Pan 19 20 1 18 2 17 10 6 12 7 5 14 8 9 10 3 15 16 6 7 4 4 13 21 M1016CoolantSys 23
Coolant System 1 2 3 4 5 6 7 8 9 10 100220-040 100219-001 102617 100226 101670 100246 100000-018 100249-010 150066 155119 11 12 13 14 15 16 17 18 100350-068 100219-002 100324-011 100226-004 100324-010 152167 100013-011 100350-036 Coolant Hose Hose Clamp Hose Adapter Needle Valve Coolant Nozzle Pipe Strap Machine Screw, RH, 10-32 x 3/8 Coolant Pump Coolant Tank w/Filter Coolant System for Field Installation (includes items 1-9 plus coolant selector switch) Coolant Hose, I.E.
Rite Tensioning Device® 1 8 2 3 6 4 7 5 9 16 15 13 11 17 27 14 12 24 20 25 26 10 21 22 18 19 23 Calibrating the WELLSAW RITE-TENSION ® Blade Tensioning Device The Rite-Tension® device is a simple turn counter that is activated by blade tension and can be easily adjusted in the field. Please review the operation instructions before making any adjustment: 1. LOOSENING When replacing a worn or broken blade always turn the "T" handle out at least six (6) turns (counter-clockwise).
Rite Tensioning Device® Caution: The Rite Tension ® blade tensiong device has been factory calibrated for your saw. When re-tightening or replacing a blade, the 'T' handle must be turned counter-clockwise at least six turns to reset the Rite Tension ® mechenism.
Hydraulic System 51 51 54 35 1635 16 Dash Pot Oil 39 3 17 3 21 22 23 18 56 41 4 24 40 40 5 42 25 36 44 26 19 6 27 1 58 20 28 45 29 2 46 30 7 8 9 10 37 48 31A 32 31 42 33 13 M-301 14 58 13 3 59 32 15 50 155329 14 35 56 3 155151 49 52 58 35 11 38 47 34 12 58 43 53 40 155114 Part no. 155144 is no longer available. Use part no. 155329 155151. (Parts for 155154 are still available.
Hydraulic System 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31A 32 33 34 35 36 37 M-301 101526 155022 M-144 101524 101527 M-166 100070 M-148 100050-002 101523 M-147 155020 100025-003 100004-026 100004-018 100025-002 155021 155329 155256 155157 155156 155153 155155 155159 155160 155161 100028-006 155163 155164 155328 099701-001 100324-008 100286-011 100324-014 100295-002 155220 155114 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 150269 155078 1
1016 Motor & Gear Box 1 13 12 11 5 4 6 2 3 7 17 16 44 8 15 9 14 18 10 21 24 22 23 23 22 5 25 24 26 27 22 42 35 29 34 28 31 28 28 41 30 31 19 32 39 13 36 33 46 38 22 43 23 25 30 23 22 34 20 40 33 29 24 23 28 39 28 42 41 26 35 29 26 23 24 45 22 37 100318-005 Gearbox grease Marfax 0 Grease 1.
1016 Motor & Gear Box 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 150428 105531 100063 100066-005 101172-001 100034-003 100056-014 100836-031 100836-032 100836-007 105330 105753 105533 100004-018 100029-003 100025-002 100017-002 100218-010 100555-043 100597-001 100240-001 101156 155132 150427 150233 100068-002 100414-003 100056-001 100056-015 101187 100404-002 M-013 100068-001 100072-001 101286S 100404-001 101644SERV
Variable Speed Drive 3 6 1 2 5 4 8 7 10 9 12 14 21 22 23 18 11 17 16 15 13 25 26 19 27 29 28 32 20 23 33 35 24 34 34 36 38 37 41 46 40 44 34 35 33 31 43 42 49 50 34 39 45 37 33 47 for gearbox 51 grease Marfax 0 Grease 1.
Variable Speed Drive 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 407-712 150217 100008-087 150256 150255 155109 150252 105688 100013-006 100025-001 105454-004 105451-005 105451-008 105451-015 105451-006 105676 100511-001 100026-004 150152 100836-032 100836-031 100836-007 105764 105677 100017-002 100025-002 100029-003 100004-018 100240-001 100612-015 100555-043 100004-029 100025-003 105679 150423P 150425 10
28 Electrical Controls 32 31 33 30 14 4 1 2 2 29 21 21 3 3 1 37 35 4 34 5 27 37 3 14 7 9 7 8 6 13 8 36 10 16 23 22 19 18 17 11 24 3 21 12 20 7 14 33 electrical controls-2
Electrical Controls 1 2A 2B 3 4 5 6 7 8 9 100612-004 100796-019 100796-024 100240-001 100612-002 100870 100869-005 100869-007 100869-006 100000-017 100628-017 155115 10 100796-010 11 * 100867 100867-018 12 13 14 15 100888-B32 100888-B14 100888-B102 100888-B102 100888-B415 100888-B210 098048-050 100000-041 155118 16 155118-001 17 18 19 20 21 22 23 24 27 28 105977 150344 100165-005 100782-012 100606-001 100612-006 100015-005 100026-001 155094 155117 29 30 31 32 33 34 35 37 36 155095 150230 100871-0
Electrical Schematic 2FU L1 1M 1L1 1T1 L2 1L2 1T2 L3 1L3 1T3 1DISC (OPTION) 1FU 1 MTR 2FU 208/230V 460V HI H3 H2 H4 HI H3 H2 H4 DOOR INTERLOCK (OPTION) 3 1> DI 1 2> 5> DI 2 2-1/2 - 5 AMP FRAME STOP DOWN STOP *4 8 5 3> 4> 11 3FU X1 12 1PB 1LS X2 MOTION DETECTOR (OPTION) 3PB START 6 2PB 1M JUMPER FOR NO REMOTE STOP LABEL #5 GROUND JUMP IF MOTION DETECTOR IS NOT USED 1SS COOLANT OFF ON 6 3 4 1OL 1M *7 CP COOLANT OFF AUTO ON 3 6> X2 BLADE MOTOR 4 X2 COOLAN
Stock Dimensions Tooth Pitch Material (Annealed) Carbon Steels 1008-1013 1015-1018 1048-1065 1065-1095 Free Machining Steels 1108-1111 1112-1113 1115-1132 1137-1151 1212-1213 Manganese Steels 1320-1330 1335-1345 Nickel Chrome Steels 3115-3130 3135-3150 3310-3315 Molybdenum Steels 4017-4024 4032-4042 4047-4068 Chrome Moly Steels 4130-4140 4142-4150 Nickel Chrome Moly Steels 4317-4320 4337-4340 8615-8627 8630-8645 8647-8660 8715-8750 9310-9317 9437-9445 9747-9763 9840-9850 Nickel Moly Steels 4608-4621 4640 4
Stock Dimensions Tooth Pitch Material (Annealed) Silicon Steels 9255-9260 9261-9262 High Speed Tool Steels T-1, T-2 T-4, T-5 T-6, T-8 T-15 M-1 M-2, M3 M-4, M-10 Hot Work Steels H-12, H-13, H-21 H-22, H-24, H-25 Shock Resisting Tool Steels S-1 S-2, S-5 Special Purpose Tool Steels L-6 L-7 Stainless Steels 201, 202, 302, 304 303, 303F 308, 309, 310, 330 314, 316, 317 321, 347 410, 420, 420F 416, 430F 430, 446 440 A,B,C 440F, 443 17-4PH, 17-7PH A-7 Beryllium Copper #25 BHN 100-120 BHN 220-250 BHN 310-340 Nicke
The Original........Since 1926 2829 N. Burdick St. Kalamazoo, MI 49004 Phone: 269-345-1132 Fax: 269-345-0095 website: www.wellsaw.com email: parts@wellsaw.
