9-INCH BAND SAW WITH FENCE & MITER GAUGE 226002 Model # 3959 For replacement parts visit WENPRODUCTS.COM bit.ly/wenvideo IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions.
TABLE OF CONTENTS 2 3 5 6 7 8 9 13 14 15 18 Technical Data General Safety Rules Electrical Information Specific Safety Rules For Band Saws Unpacking Know Your Band Saw Assembly and Adjustment Operation Maintenance Exploded View & Parts List Warranty TECHNICAL DATA Model Number: Induction Motor: Blade Speed: Throat: Cutting Depth: Work Table Size: Table Bevel Angle: Blade Length: Blade Width: Dust Port Size (Outer Diameter): Net Weight: Assembled Dimensions: 2 3959 120 V, 60 Hz, 2.
GENERAL SAFETY RULES Safety is a combination of common sense, staying alert and knowing how your item works. SAVE THESE SAFETY INSTRUCTIONS. WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and serious injury. To avoid mistakes and serious injury, do not plug in your tool until the following steps have been read and understood. WORK AREA SAFETY 1. Keep work area clean and well lit.
GENERAL SAFETY RULES POWER TOOL USE AND CARE 1. Avoid accidental start-ups. Make sure the power switch is in the OFF position before connecting the plug to a power source or carrying the tool. 2. Check power tool for damaged parts. Check for misalignment of moving parts, jamming, breakage, improper mounting, or any other conditions that may affect the tool’s operation. Do not use the power tool if the switch does not turn ON/OFF. Any part that is damaged should be properly repaired or replaced before use.
ELECTRICAL INFORMATION GROUNDING INSTRUCTIONS IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least resistance for an electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances. DO NOT MODIFY THE PLUG PROVIDED.
SPECIFIC RULES FOR BAND SAWS 1. To avoid injury from unexpected movement, make sure the saw is on a firm, level surface. Bolt the saw to a support surface to prevent slipping or sliding during operation. Make sure there is adequate space for operations. The mounting holes are 7 mm in diameter, 118 mm apart in width and 353 mm apart in length. 2. Use the correct size and style of blade. Inspect blades for cracks and missing teeth before each use. Do not operate with dull, cracked or badly worn blade.
SPECIFIC RULES FOR BAND SAWS 18. Take all necessary precautions to avoid kickback during operation. 19. Plan your cuts so you always cut entirely through the wood. Do not back the workpiece away from the blade while the saw is running. If you need to remove the blade from a partially cut workpiece, you first must turn the band saw OFF and wait for the blade to come to a complete stop. Do not twist or put excessive stress on the blade while removing it from a workpiece. 20.
KNOW YOUR BAND SAW Use the graphic below to become familiarized with the different parts and controls of your band saw. Blade Tension Knob Upper Housing Knob ON/OFF Switch Blade Guard Upper Blade Guides Guide Fence Work Table 5 6 Miter Gauge Lower Housing Knob Base With Mounting Holes Blade Guard Lock Knob Blade Guard Adjustment Knob Angle Adjustment Knob Blade Tracking Lock Lever Blade Tracking Knob Lower Wheel Adjustment Screws Motor Dust Port (2-1/2″ O.D.
ASSEMBLY & ADJUSTMENT WARNING: Unplug the machine from the power source before assembly and making adjustments. Failure to comply may cause serious injury. Assembly requires at least two people to safely move around the band saw. ASSEMBLING THE TABLE (Fig. B, C & D) 1. Remove the M6X24 hex bolt, spring washer, flat washer and wing nut from the work table assembly (Fig. B). 2. Slide the saw table onto the band saw, making sure that the blade stays within the slot in the table (Fig. C). 3.
ASSEMBLY & ADJUSTMENT WARNING: Always be sure that the tool is switched off and unplugged before making any adjustments. Wear work gloves when handling saw blades. Failure to comply may cause serious injury. SAW BLADE TRACKING (Fig. F & G) Before initial cutting and after every blade change, check and adjust blade tracking so that the blade runs on the center of the wheels. 1. Turn off the band saw and unplug it from the power supply.
ASSEMBLY & ADJUSTMENT UPPER BLADE GUIDES ADJUSTMENT (Fig. I & J) The upper blade guides need to be readjusted after every blade change or blade tracking adjustment. 1 1. Upper Thrust Bearing (Fig. I - 1): Loosen the upper right screw (Fig. I - 2) using the S4 hex wrench to adjust the position of the thrust bearing running along the back of the blade (Fig. I - 1). The bearing should be positioned 0.5 mm from the back of the blade (Fig. J). Retighten the screw (Fig. I - 2). 2. Upper Side Guides (Fig.
ASSEMBLY & ADJUSTMENT CHANGING THE BAND SAW BLADE (Fig. M & N) WARNING: Saw blades can be dangerous. Wear work gloves while handling the blade or when moving new blades from the packaging. 1. Remove the M6X24 hex bolt, spring washer, flat washer and wing nut from the work table assembly. 2. Open the upper and lower blade covers (Fig. M). 3. Set the upper blade guard to its lowest position, minimizing the space between the bottom of the blade guard and the table assembly. 4. Open the blade guard cover (Fig.
OPERATION SUGGESTIONS AND WARNINGS: • Do not touch the saw blade when cutting. • During saw operation, wear safety glasses but do not wear gloves. • Cut only one workpiece at a time. • Always hold the workpiece down on the table. • Do not jam any workpieces. • Do not try to slow the blade down by pushing the work piece against the saw blade from the side. • When straight cutting against the fence, use a push stick.
OPERATION GENERAL CUTTING WARNING: Operating a band saw involves a certain amount of risk. Make sure to read all the instructions and plan your work before cutting a workpiece. Wear safety goggles to protect your eyes from possible injury. NOTE: Before cutting the actual workpiece, it’s best to use a scrap piece of lumber to check the settings and to get the feel of operating the band saw. 1. Your band saw should now have been properly set up and tuned according to the instructions on page 9 - 11.
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LIMITED TWO YEAR WARRANTY WEN Products is committed to build tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN CONSUMER POWER TOOLS PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship for a period of two (2) years from date of purchase.
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