0-Inch Band Saw with Stand Model # 3962 bit.ly/wenvideo IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for intended purpose, you will enjoy years of safe, reliable service.
TABLE OF CONTENTS 2 3 4 5 7 8 16 16 18 21 Technical Data General Safety Rules Specific Safety Rules For Band Saw Electrical Information Know Your Band Saw Assembly and Adjustments Maintenance Operation Exploded View & Parts List Warranty TECHNICAL DATA Model Number: Motor: Throat: Cutting Depth: Speeds: Table Angle: Working Table: Blade Length: Blade Width: Weight: 2 3962 120 V, 60 Hz, 375W, 3.5A 9-3/4 inches 6 inches 1520/2620 FPM 0 to 45 degrees 14-1/8 x 12-1/2 inches 72 inches 1/8 to 1/2 inches 83.
GENERAL SAFETY RULES Safety is a combination of common sense, staying alert and knowing how your item works. SAVE THESE SAFETY INSTRUCTIONS. WARNING: To avoid mistakes and serious injury, do not plug in your tool until the following steps have been read and understood. 1. READ and become familiar with this entire instruction manual. LEARN the tool’s applications, limitations, and possible hazards. 2. AVOID DANGEROUS CONDITIONS. Do not use power tools in wet or damp areas or expose them to rain.
GENERAL SAFETY RULES 15. DO NOT OVERREACH. Keep proper footing and balance at all times. Wear oil-resistant rubber-soled footwear. Keep the floor clear of oil, scrap, and other debris. 16. MAINTAIN TOOLS PROPERLY. ALWAYS keep tools clean and in good working order. Follow instructions for lubricating and changing accessories. 17. CHECK FOR DAMAGED PARTS. Check for alignment of moving parts, jamming, breakage, improper mounting, or any other conditions that may affect the tool’s operation.
SPECIFIC RULES FOR BAND SAW 11. Small pieces should be secured with clamps or fixtures. Do not hold small pieces with your hand because your fingers might go under the blade guard. 12. Support round work properly (use a V block or press it against the miter gauge) to prevent it from rolling and the blade from biting. 13. Cut only one workpiece at a time. Make sure the table is clear of everything except the workpiece and its guides before you turn the saw on. 14. Always WATCH the saw run before each use.
ELECTRICAL INFORMATION WARNING: This tool is for indoor use only. Do not expose to rain or use in damp locations. Guidelines for using extension cords Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table below shows the correct size to be used according to cord length and nameplate ampere rating.
KNOW YOUR BAND SAW A F G O H B I C P J D K M E L A B C D E F G H I J K Tension Knob Light ON/OFF Switch Machine ON/OFF Switch Locking Fence Fence Lock Upper Housing Knob Blade Guard Adjustment Knob Blade Guard Blade Bearings Adjustment Knobs Work Light Miter Gauge L M N O P Q R Q N R Lower Housing Knob Table Bevel Lock Dust Port Blade Tracking Adjusting Knob Fence Lock Motor Tension Release (Hex Bolt) Motor WARNING: For your own safety, read the instruction manual before operating the band
ASSEMBLY UNPACKING Carefully unpack the band saw and all its parts, and compare against the list below. Do not discard the carton or any packaging until the band saw is completely assembled. WARNING: If any part is missing or damaged, do not plug in the band saw until the missing or damaged part is replaced.
ASSEMBLY WARNING: Unplug the machine from the power source before assembling or making adjustments. Failure to comply may cause serious injury. TO ASSEMBLE THE STAND (Figure 1) Fig. B Fig. A 1. Place the band saw on its back as shown above (Fig. A), either on the floor or preferably on a workbench. Prop the bottom of the drill press up on a wooden block in order to have space to assembly the band saw’s stand. 2. Attach legs to saw body using M8 Carriage Bolts, 8mm Flat Washers and M8 Hex nuts.
ASSEMBLY TABLE INSTALLATION 1. Be certain that the slot on the table is aligned with the position of the saw blade. (Fig. C) 2. Attach the table to the saw body by using M6X10 hex bolts and 6mm washers. NOTE: It is best practice to attach the table in the 0° position (perpendicular to the blade). If need be, the table can be then be bevelled in order to better tighten the harder to reach bolts. A level can be used to achieve maximum accuracy. Fig. C RAIL GUIDE AND FENCE INSTALLATION 1.
ADJUSTMENTS WARNING: Always be sure that the tool is switched off and unplugged before making any adjustments. TILTING THE TABLE 1. Find and loosen the lock handle located in back under the saw table (Fig. G). 2. Loosen the handle and adjust the table to the desired angle. 3. Use the angle indicator to confirm the desired angle and tighten the lock handle (NOTE: a table perpendicular (90°) to the blade corresponds to a scale indication of 0°). ADJUSTING THE SAW BLADE Fig. G 1.
ADJUSTMENTS CHANGING BLADES WARNING: Blade teeth are sharp! Use care and protective gloves when handling the saw blade. Failure to comply may cause serious injury. 1. Confirm that machine is disconnected from power source. 2. Open both upper and lower doors. 3. Loosen rail guide lock knobs to remove the rail guide (Fig. J). 4. Remove rail guide. 5. Release tension on the blade by moving the tension knob (top of case, Fig. K) counterclockwise. 6.
ADJUSTMENTS UPPER BLADE GUIDE ADJUSTMENT The height of the upper blade guard should be adjusted prior to every operation to accomodate the height of the workpiece (the blade guard should be no more than one-fifth of an inch (3mm) from the upper edge of the workpiece). 1. Use the adjustment knob (Fig. M1) to adjust the height of the upper blade guide. Use the outer locking knob to secure the guard in place when it has reached the desired height. 2. Loosen the knobs on the side of the blade guard (Fig.
ADJUSTMENTS ADJUSTING YOUR CUTTING SPEED WARNING: Disconnect machine from the power source! Never make adjustments with the machine running! Failure to comply may cause serious injury! 1. Open the lower cover. Slacken the drive belt by unscrewing the hex bolt used to fasten the motor in place on the backside of the lower housing. This will allow the motor to freely move about. 2. Slide the motor towards the middle of the bandsaw.
ADJUSTMENTS ADJUSTING DRIVE BELT TENSION (Figure R) WARNING: Disconnect machine from the power source! Never make adjustments with the machine running! Failure to comply may cause serious injury! 1. Unplug the machine from the power source. 2. Loosen the hex cap screw on the back of the cabinet that secures the motor. 3. Push or rotate the motor to increase or decrease tension. The belt is properly tensioned when moderate fingerpressure on the belt between the two pulleys causes a 1/2” deflection. 4.
OPERATION GENERAL CUTTING WARNING: Operating a band saw involves a certain amount of hazard. Read the instructions and plan your work before cutting a workpiece. 1. Use scrap lumber to check the settings and to get the feel of operating the band saw before attempting regular work. 2. Do not turn the power on before all adjustments have been made. Check to make sure the upper guard is in place. Always keep the upper blade guard close to your work, approximately 1/8” (3.2 mm) above the workpiece. 3.
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LIMITED TWO YEAR WARRANTY WEN Products is committed to build tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN CONSUMER POWER TOOLS PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship for a period of two (2) years from date of purchase.
