Plate Compactor Item # 56035 Owner’s Manual Manual del Propietario Questions? Problems? Please call our customer help line: (888) 315-3080 M-F 8-5 CST FEATURES Heavy Duty 24"x18" Compacting Plate Swing-over Handle Allows Instant Operation on Both Sides 5400 Vibrations per Minute 4496 lbs Compaction Force Heavy Duty Frame Features a Central Lifting Point for Easy Loading/Unloading Powerful 212 cc 4 Stroke Engine Low Oil Automatic Shutoff 1 Gallon Fuel Tank Capacity Engine Meets EPA Emis
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PLATE COMPACTOR IDENTIFICATION For information and questions, please contact the Customer Service Help Line by calling (888) 3153080. Certain information will be requested by the Customer Service Representative and to facilitate that, please fill in the information below. Refer to the illustration below for the location of Serial Number. Record plate compactor information in the spaces provided below.
TABLE OF CONTENTS PLATE COMPACTOR IDENTIFICATION .................................................................................i SERVICE RECORD .........................................................................................................................i INTRODUCTION ............................................................................................................................ 1 SAFETY INFORMATION ...................................................................................
INTRODUCTION Thank You for Purchasing a Construct Zone TM Product. . This manual provides information regarding the safe operation and maintenance of this product. Every effort has been made to ensure the accuracy of the information in this manual. Construction Zone TM reserves the right to change this product and specifications at any time without prior notice. Please keep this manual available to all users during the entire life of the plate compactor.
SAFETY INFORMATION Before operating this plate compactor read and observe all warnings, cautions, and instructions on this sheet, on the plate compactor, and in the Owner’s Manual. NOTE: The following safety information is not meant to cover all possible conditions and situations that may occur. Read the entire Owner’s Manual for safety and operating instructions. Failure to follow instructions and safety information could result in serious injury or death.
GENERAL SAFETY PROCEDURES For any questions regarding the hazard and safety notices listed in this manual or on the product, please call (888) 315-3080 M-F 8-5 CST before using the plate compactor. DANGER: CARBON MONOXIDE. Using an plate compactor indoors CAN KILL YOU IN MINUTES. Plate compactor exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the plate compactor exhaust, you are breathing CO.
WARNING: This plate compactor produces heat when running. Temperatures near exhaust can exceed 150º F (65º C). Do not touch hot surfaces. Pay attention to warning labels on the plate compactor identifying hot parts of the machine. Allow engine to cool down after use before touching engine or areas of the engine that become hot during use. CAUTION: Misuse of this plate compactor can damage it or shorten its life. Use plate compactor only for its intended purposes.
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS – This manual contains important instructions for plate compactor product that should be followed during installation and maintenance of the plate compactor. Plate compactors vibrate in normal use. Have damaged items repaired or replaced as necessary. In addition to the previous safety notices, please become familiar with the safety and hazard markings on the plate compactor.
PLATE COMPACTOR COMPONENTS When unpacking, check to make sure all the parts shown on the parts list is included. If there are any damaged or missing parts, please call (888) 315-3080 M-F 8-5 CST for customer service Please familiarize yourself with the locations and functions of the various components and controls of your plate compactor.
ASSEMBLY In order to best protect the plate compactor while in the package, this product comes with some components disassembled. Please complete the following assembly step before proceeding to use the plate compactor. If after reading this section, you are unsure about how to perform any of the steps, please call (888) 315-3080 M-F 8-5 CST for customer service. WARNING: This plate compactor is heavy. Some procedures may require lifting equipment or two people.
PLATE COMPACTOR PREPARATION Using the plate compactor for the First Time The following section describes steps necessary to prepare the plate compactor for use. If after reading this section, you are unsure about how to perform any of the steps please call (888) 315-3080 M-F 8-5 CST for customer service. Failure to perform these steps properly can damage the plate compactor or shorten its life. Step 1 - Fill Oil The plate compactor is shipped without oil.
Figure 3- Unscrewing the oil cap Figure 4- filling oil Step 2- Add Gasoline WARNING: This plate compactor may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death if ignited. A nearby open flame can lead to explosion even if not directly in contact with gasoline. Do not operate near open flame. Do not smoke near plate compactor. Always operate on a firm, level surface. Always turn plate compactor off before refueling.
Never use old gasoline. Avoid letting dirt or water into the fuel tank. Gasoline can age in the tank and make it hard to start up the plate compactor in the future. Never store plate compactor for extended periods of time with fuel in the tank. Model number Fuel tank capacity 56035 1 Gallon Figure 5- Fuel Tank Capacity NOTE: After completing the 2-step Plate compactor Preparation, the plate compactor is ready to be started.
STARTING THE PLATE COMPACTOR Before starting the plate compactor, make sure you have read and performed the steps in the “Plate compactor Preparation” section of this manual. If you are unsure about how to perform any of the steps in this manual please call (888) 315-3080 M-F 8-5 CST for customer service. DANGER: CARBON MONOXIDE. Using a plate compactor indoors CAN KILL YOU IN MINUTES. Plate compactor exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell.
SUBSEQUENT STARTING OF THE PLATE COMPACTOR If this is not the first time using the plate compactor, user should take the following steps to prepare it for operation. IMPORTANT: At this point the user should be familiar with the procedures described in the section titled “Using the Plate compactor for the First Time.” If the user has not yet read this section, go back and read it now. Step 1- Check the Oil Oil consumption is normal during plate compactor usage.
USING THE PLATE COMPACTOR This plate compactor is designed for compacting loose, granular soils, gravel, and paving stones. It is intended to be used in confined areas and areas next to structures such as walls, curbs, and foundations. This plate compactor is not recommended for compacting cohesive soils with heavy clay content. Run the engine at full throttle and allow the plate to pull itself along at its normal speed.
STOPPING THE PLATE COMPACTOR To stop the plate compactor: 1. Move handle lever to MIN position to disengage the compactor. 2. Turn the engine switch to the “OFF” position. 3. Turn the fuel valve to the “OFF” position. WARNING: Allow the engine to cool for several minutes before touching areas that become hot during use. CAUTION: Allowing gasoline to sit in the plate compactor tank for long periods of time without use can make it difficult to start the engine in the future.
MAINTENANCE / CARE Proper routine maintenance of your plate compactor will help prolong the life of your machine. Please perform maintenance checks and operations according the schedule in figure 6. If you have questions about any of the maintenance procedures listed in this manual, please call (888) 315-3080 M-F 8-5 CST. CAUTION: Never perform maintenance operations while the engine is running.
Figure 7- Checking the oil Changing/ Adding Oil Change the oil according to the maintenance schedule in figure 6. Change the oil when the engine is warm. This will allow for complete drainage. Change oil more often if operating under heavy load or high ambient temperatures. It is also necessary to drain the oil from the crankcase if it has become contaminated with water or dirt. The oil capacity of the engine in this plate compactor is 20 fluid oz. Add oil when the oil level is low.
Air Cleaner Maintenance Routine maintenance of the air cleaner helps maintain proper air flow to the carburetor. Check that the air cleaner is free of excessive dirt. 1. Remove air cleaner cover (a). Remove both elements and inspect them for holes or tears. Replace damaged elements. 2. Wash foam element (b) in solution of mild detergent and warm water. Rinse thoroughly in clean water. Allow element to dry thoroughly. Soak element in clean engine oil and squeeze out excess oil. 3.
Spark Plug Maintenance The spark plug is important for proper engine operation. A good spark plug should be intact, free of deposits, and properly gapped. To inspect the spark plug: 1. Pull on the spark plug cap to remove it. 2. Unscrew the spark plug from the plate compactor using the spark plug wrench included with this product. 3. Visually inspect the spark plug. If it is cracked or chipped, discard and replace with a new spark plug. 4. Measure the plug gap with a gauge (see figure 11).
STORAGE / TRANSPORT PROCEDURES CAUTION: Never place any type of storage cover on the plate compactor while it is still hot. If the plate compactor is being stored for short periods of time (30 – 60 days), add stabilized fuel to the fuel tank until full. NOTE: Filling the tank reduces the amount of air in the tank and helps reduce deterioration of fuel. Run the engine for 2 – 3 minutes allowing stabilized fuel mixture to circulate through the carburetor.
SPECIFICATIONS Plate compactor Compacting Plate Size 24"x 18" Vibrations per Minute 5400 Compaction Force Forward Travel 4496 lbs Up to 82 Feet per Minute Weight 240 lbs Engine Engine type Ignition system 4-stroke OHV single cylinder with forced air cooling system non-contact transistor Displacement 212 cc Fuel tank capacity: 1 US gal. Oil capacity 0.6 L (20 fl oz.
TROUBLESHOOTING IMPORTANT: If trouble persists please call our customer help line at (888) 315-3080 M-F 8-5 Central Time. Problem Cause Engine will not start Engine switch is set to "OFF". Set engine switch to "ON". Fuel valve is turned to "OFF". Turn fuel valve to "ON" position. Choke is open. Close the choke Engine is out of fuel. Engine is filled with contaminated or old gasoline. Spark plug is dirty. Spark plug is broken. Plate compactor is not on level surface. Oil is low.
PLATE COMPACTOR EXPLODED VIEW AND PARTS LIST 22
Item 1 Stock # 56035-001 Description 2 56035-002 Frame Bolt M10x25 3 56035-003 Washer 10 4 56035-004 Nut M10 3 27 56035-027 Spring Washer 12 4 5 56035-005 Handle 1 28 56035-028 Washer 12 4 6 56035-006 Nut M12 2 29 56035-029 Rubber Bumper A 4 7 56035-007 Washer 12 4 30 56035-030 1 8 56035-008 Nut M8 4 31 56035-031 Vibrating Base Square Plate 9 56035-009 32 56035-032 Rubber Bumper B 4 10 56035-010 33 56035-033 Washer 12 4 11 56035-011 34 56035-034
ENGINE EXPLODED VIEW AND PARTS LIST 24
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Stock # 12131-Z140120-0000 12410-Z300120-0000 12004-Z010110-0000 17004-Z010210-0000 90001-0612-01 90204-Z010310-0000 90203-Z010110-0000 90502-1014-00 12003-Z010110-0000 30010-Z010210-0000 12140-Z040610-0000 11310-Z140410-0000 37060-Z010110-0000 16400-Z010210-0000 16061-Z010110-0000 11007-Z010110-0000 90408-Z010110-0000 90548-0205-00 90682-Z300110-0000 90408-Z010210-0000 9050
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WARRANTY STATEMENT FOR CONSTRUCTION ZONE™ PLATE COMPACTORS Construction Zone™ plate compactors are warranted (to the original purchaser) to be free from defects in materials and workmanship for a period of one (1) year from the date of original purchase. Plate compactors used for commercial or for rental have a warranty period of 90 days from date of original purchase.
