5000W PORTABLE GENERATOR For replacement parts visit WENPRODUCTS.COM Model # 56500 bit.ly/wenvideo IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions.
TABLE OF CONTENTS Generator Identification Service Record Introduction Safety Information Generator Safety Rules Unpacking & Assembly Know Your Generator Generator Preparation Starting the Generator Using the Generator Stopping the Generator Maintenance Storage & Transport Specifications Troubleshooting Wiring Diagram Exploded View & Parts List Warranty Statement 2 3 3 4 4 6 8 9 10 12 14 16 17 22 23 24 25 26 30
GENERATOR IDENTIFICATION If any assistance for information or service is required, please contact our Customer Service Help Line at (800) 232-1195, M-F 8-5 CST; customer will be asked to provide generator information when calling. Refer to the illustration below for the location of the serial number. Record generator information in the spaces provided below.
INTRODUCTION Thank you for purchasing a WEN Generator. Before operating this generator, be sure to read and observe all warnings, cautions, and instructions both on the generator and in this owner’s manual. Safety is a combination of common sense, staying alert, and knowing how your tool works. This manual provides information regarding the safe operation and maintenance of this product. Failure to follow all instructions listed below may result in personal injury.
SAFETY INFORMATION SAVE THESE INSTRUCTIONS – This manual contains important instructions for the WEN generator that should be followed during installation and maintenance of the generator. DO NOT operate this generator until you have read all safety operation and maintenance instructions listed in this manual. For any questions regarding the hazard and safety notices listed in this manual or on the product, please call customer service at (800) 232-1195 M-F 8-5 CST or email techsupport@wenproducts.
GENERATOR SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and serious injury. To avoid mistakes and serious injury, do not plug in your tool until the following steps have been read and understood. OPERATING ENVIRONMENT 1. ONLY use a generator outside and far away from windows, doors and vents. Using a generator indoors can kill you in minutes. 2. DO NOT operate near open flame or flammable materials.
GENERATOR SAFETY RULES GENERATOR OPERATION 1. Only use generator for its intended purposes. 2. DO NOT touch bare wires or receptacles (outlets). 3. DO NOT touch hot surfaces. See warning labels on the generator identifying hot parts of the machine. 4. Allow generator to run for several minutes before connecting electrical devices. 5. DO NOT exceed the wattage capacity of the generator by plugging in more electrical devices than the unit can handle. 6.
UNPACKING & ASSEMBLY To unpack the generator, first place the shipping carton on a solid, flat ground. Cut open the box from the four edges and take out all the contents from the carton except for the generator itself. Follow the instructions below to assemble your generator with the help of a friend or a trustworthy foe.
KNOW YOUR GENERATOR Use the illustration below to become familiar with the locations and functions of the various components of this generator. If any part is damaged or missing, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email techsupport@wenproducts.com.
GENERATOR PREPARATION CAUTION: The Generator Preparation Section describes the necessary steps to prepare the generator for use. If you have any questions after reading this section, please call (800) 232-1195 M-F 8-5 CST for customer service. Failure to perform these steps properly can damage the generator or shorten its life. STEP 1 - ADD/CHECK OIL The generator is shipped without oil. A proper amount of oil must be added before operating the generator for the first time.
GENERATOR PREPARATION WARNING: Keep generator away from open flame. This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death if ignited. A nearby open flame can lead to explosion even if not directly in contact with gasoline. Step 2 - ADD/CHECK GASOLINE Use fresh (within 30 days from purchase), lead-free gasoline with a minimum of 87 octane rating. The capacity of the fuel tank is 3.4 gallons. Do not mix oil with gasoline.
STARTING THE GENERATOR DANGER: CARBON MONOXIDE - USING A GENERATOR INDOORS CAN KILL YOU IN MINUTES. Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO. NEVER use a generator inside homes, garages, crawl spaces, or other partially enclosed areas.
STARTING THE GENERATOR Before starting the generator, make sure you have read and performed the steps in the “Generator Preparation” section of this manual. If you are unsure about how to perform any of the steps in this manual please call (800) 2321195 M-F 8-5 CST for customer service. STARTING THE GENERATOR To start the generator, perform the following steps: 1. Place the generator outside on a dry, level surface. Allow at least two feet of clearance on all sides of the generator. 2.
USING THE GENERATOR DETERMINING ELECTRICAL DEVICES Rated (Running) Wattage: 4500W. The rated wattage is the wattage that the generator can produce on a continuous basis. The total running wattage requirement of the electrical devices connected to the generator should not exceed the rated wattage of the generator 4500W. Surge Wattage: 5000W. The surge wattage is the maximum amount of power the generator can produce for an extremely short period of time (seconds).
USING THE GENERATOR CALCULATING THE TOTAL WATTAGE When the rated wattage requirement of each electrical device has been determined, add these numbers to find the total rated wattage needed. If this number exceeds the rated wattage (4500W) of the generator, DO NOT connect all these devices. Select a combination of electrical devices, which have a total rated wattage lower than or equal to the rated wattage of the generator. CAUTION: The generator can run at its surge wattage capacity for only a short time.
USING THE GENERATOR SOME NOTES ABOUT POWER CORDS Long or thin cords can drain the power provided to an electrical device by the generator. When using such cords, allow for a slightly higher rated wattage requirement by the electrical device. See Fig. 13 for recommended cords based on the power requirement of the electrical device. Device Requirements Amps Watts (120V) 2.5 300 5 600 7.5 900 10 1200 15 1800 *NR = Not Recommended Max.
MAINTENANCE Proper routine maintenance of the generator will help prolong the life of the machine. Please perform maintenance checks and operations according to the schedule in Figure 14. CAUTION: Never perform maintenance operations while the generator is running. Before maintaining or servicing the generator, turn OFF the generator, disconnect all devices and allow the generator to cool down.
MAINTENANCE WARNING: Make sure the generator is shut off before performing any inspection or maintenance procedures. CHECKING/ADDING THE OIL Check the oil level of the generator according to the Recommended Maintenance Schedule in Fig. 14. The oil level should be checked before each use or every 8 hours of operation. The oil capacity of the generator engine is 33.8 fl. ounces. Add oil when the oil level is low.
MAINTENANCE DRAINING THE CARBURETOR Draining the carburetor is recommended after every use to prevent the fuel from clogging up the carburetor. The carburetor can be accessed from the backside of the generator between the engine and the air filter (Fig. 17). 1. Turn the fuel valve to OFF position to prevent gasoline from draining from the fuel tank. 2. Open up the carburetor drain screw (Fig. 17) with a screwdriver and drain out any gasoline that has built up inside. 3.
MAINTENANCE AIR FILTER MAINTENANCE Routine maintenance of the air filter helps maintain proper airflow to the carburetor. Occasionally check that the air filter is free of excessive dirt. The air filter should be checked every 50 hours of use. Refer to Recommended Maintenance Schedule in Fig. 14. Air Filter Cover Air Filter Element 1. Unscrew the cover bolt (Fig. 20) and remove the air filter cover. Remove the air filter element from the casing. 2.
STORAGE & TRANSPORT DRAINING THE FUEL TANK Drain the fuel tank every year and before storing the generator for longer than one to two months. Refer to Recommended Maintenance Schedule in Figure 14. To drain the fuel tank: 1. Turn the fuel valve to the OFF position (Fig. 22). 2. Prepare a suitable container under the carburetor for catching the drained fuel. 3. Open up the carburetor drain screw (Fig. 23) with a screwdriver. Gasoline will start to drain from the carburetor. OFF ON Fig. 22 4.
STORAGE & TRANSPORT STORING THE GENERATOR Shut off the generator and allow the unit to cool to room temperature before storage. Never place any type of storage cover on the generator while it is still hot. Do not obstruct any ventilation openings. Store the generator and fuel in a cool and dry location, away from sources of heat, open flames, sparks or pilot lights. Follow the procedures below for properly storing your generator. For Short Periods (30 to 60 Days): • Drain the carburetor (see page 19).
SPECIFICATIONS Rated Wattage Surge Wattage Phase Frequency Rated Voltage Rated Amperage Dimensions Weight 4500 Watts 5000 Watts Single 60Hz AC: 120V/240V, DC: 12V AC: 40A/20A, DC: 9A Length: 26.2 in. Width: 17.7 in. Height: 18.7 in.
TROUBLESHOOTING WARNING: Stop using the generator immediately if any of the following problems occur or risk serious personal injury. If you have any questions, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com. PROBLEM POSSIBLE CAUSE SOLUTION Engine switch is set to OFF. Set engine switch to ON. Fuel valve is turned to OFF. Choke is open. Engine is out of fuel. Engine is filled with contaminated or old fuel. Engine will not start.
WIRING DIAGRAM 25
EXPLODED VIEW AND PARTS LIST GENERATOR: 26
EXPLODED VIEW AND PARTS LIST No. 1 2 4 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Part No. 56500-001 56500-004 56500-005 56500-006 56500-007 56500-008 56500-008 56500-009 56500-010 56500-011 56500-012 56500-013 56500-014 56500-015 56500-016 56500-017 56500-018 56500-019 56500-020 56500-023 56500-024 56500-024.
EXPLODED VIEW AND PARTS LIST ENGINE: 28
EXPLODED VIEW AND PARTS LIST No. Part No. 1 56500-017 2 56500-102 3 56500-103 4 56500-104 5 56500-105 6 56500-106 7 56500-107 8 56500-108 9 56500-109 10 56500-110 11 56500-111 12 56500-112 13 56500-113 14 56500-114 15 56500-115 16 56500-116 N.P. 56500-116.
WARRANTY STATEMENT Remember to save the receipt and to accurately fill out and mail the product registration card. Proof of purchase is required for all warranty work. WEN® Generators are under warranty to be free from defects in materials and workmanship for a period of two (2) years from date of original purchase. Generators used for Commercial or Rental use have a warranty period of 90 days from date of original purchase.
THANKS FOR REMEMBERING
