MODEL 7000E 390 cc Generator Item # 56682 Owner’s Manual Manual del Propietario Questions? Problems? Please call our customer help line: (800) 232-1195 M-F 8-5 CST FEATURES x x x x x x x x x x x x 7000 Surge Watt Output 5500 Rated Watt Output Powerful Enough to Run Essential Appliances During Power Outages 120 and 240 Volt AC Outputs Low Oil Automatic Shutoff Circuit Breaker for Overload Protection 6.
GENERATOR IDENTIFICATION For information and questions, please contact the Customer Service Help Line by calling 800-2321195. Certain information will be requested by the Customer Service Representative and to facilitate that, please fill in the information below. Refer to the illustration below for the location of Serial Number. Record generator information in the spaces provided below.
TABLE OF CONTENTS GENERATOR IDENTIFICATION ................................................................................................ i SERVICE RECORD ......................................................................................................................... i INTRODUCTION ............................................................................................................................ 1 SAFETY INFORMATION.........................................................................
INTRODUCTION Thank You for Purchasing a WEN PowerTM Product. This manual provides information regarding the safe operation and maintenance of this product. Every effort has been made to ensure the accuracy of the information in this manual. WEN Power TM reserves the right to change this product and specifications at any time without prior notice. Please keep this manual available to all users during the entire life of the generator.
SAFETY INFORMATION Before operating this generator read and observe all warnings, cautions, and instructions on this sheet, on the generator, and in the Owner’s Manual. NOTE: The following safety information is not meant to cover all possible conditions and situations that may occur. Read the entire Owner’s Manual for safety and operating instructions. Failure to follow instructions and safety information could result in serious injury or death.
GENERAL SAFETY PROCEDURES For any questions regarding the hazard and safety notices listed in this manual or on the product, please call (800) 232-1195 M-F 8-5 CST before using the generator. DANGER: CARBON MONOXIDE. Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.
WARNING: This generator produces powerful voltage, which can result in electrocution. x x x x x x ALWAYS ground the generator before using it (see the “Ground the Generator” portion of the “GENERATOR PREPARATION” section). Generator should only be plugged into electrical devices, either directly or with an extension cord. NEVER connect to a building electrical system without a qualified electrician. Such connections must comply with local electrical laws and codes.
IMPORTANT SAFETY INSTRUCTIONS x SAVE THESE INSTRUCTIONS – This manual contains important instructions for WEN Power 7000E generator that should be followed during installation and maintenance of the generator. x Generators vibrate in normal use. During and after the use of the generator, inspect the generator as well as extension and power supply cords connected to it for damage resulting from vibration. Have damaged items repaired or replaced as necessary.
PACKAGE CONTENTS Your generator comes with the items listed below. Please check to see that all of the following items are included with your generator. If there are any damaged or missing items, please call (800) 232-1195 M-F 8-5 CST for customer service.
GENERATOR COMPONENTS Please familiarize yourself with the locations and functions of the various components and controls of your generator. . (1) Fuel Cap- Access to the fuel tank for adding fuel. (2) Fuel Gauge- Indicates the amount of fuel in the tank. (3) Power Indicator-Green lights that turn on to indicate the output of power to each receptacle. (4) Digital Engine hour counter (5) 240/120 Volt AC Receptacle- To connect electrical devices that run 120 and/or 240 Volt, 60 Hz, single phase, AC current.
ASSEMBLY In order to best protect the generator while in the package, this product comes with some components disassembled. Please complete the following assembly steps before proceeding to use the generator. For ease of assembly, we recommend attaching the components in the order listed in this manual. If after reading this section, you are unsure about how to perform any of the steps, please call (800) 232-1195 M-F 8-5 CST for customer service. WARNING: This generator is heavy.
Attach Handles The handles attach to the generator frame on the same side as the recoil starter (Left side when facing control panel). To attach the handles to the generator frame, perform the following steps: 1. Take one handle and line up the holes in the handle bracket with the holes on the generator frame. 2. Slide a bolt through the holes in the handle and generator frame to hold the handle onto the frame. 3. Secure the bolt in place with a nut. 4. Repeat steps 1-3 for the other handle.
a Figure 4- supporting the generator b Figure 5- axle assembly a b c CAUTION: Only this side toward AXLE.
GENERATOR PREPARATION Using the Generator for the First Time The following section describes steps necessary to prepare the generator for use. If after reading this section, you are unsure about how to perform any of the steps please call (800) 232-1195 M-F 8-5 CST for customer service. Failure to perform these steps properly can damage the generator or shorten its life. Step 1 - Fill Oil The generator is shipped without oil.
Step 2- Add Gasoline WARNING: This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death if ignited. A nearby open flame can lead to explosion even if not directly in contact with gasoline. x x x x x x x x Do not operate near open flame. Do not smoke near generator. Always operate on a firm, level surface. Always turn generator off before refueling. Allow generator to cool for at least 2 minutes before removing fuel cap.
Step 3- Ground the Generator WARNING: Failure to properly ground the generator can result in electrocution. Ground the generator by tightening the grounding nut against grounding wire (see figure 11). A generally acceptable grounding wire is a No. 12 AWG (American Wire Gauge) stranded copper wire. This grounding wire should be connected at the other end to a copper or brass grounding rod that is driven into the earth. Wire and grounding rod are not included in generator contents.
Step 4 – Connect the Battery WARNING: Battery gives off explosive hydrogen gas. x x x Keep battery away from spark, flame, or cigarette. Do not connect or disconnect battery while generator is running. Service or use battery only in well ventilated areas. WARNING: Battery contains sulfuric acid. Battery acid is poisonous. Tilting the generator with the battery installed can cause battery acid to spill. x x x x x Wear protective clothing and eyewear when servicing battery. Keep out of reach of children.
STARTING THE GENERATOR Before starting the generator, make sure you have read and performed the steps in the “Generator Preparation” section of this manual. If you are unsure about how to perform any of the steps in this manual please call (800) 232-1195 M-F 8-5 CST for customer service. DANGER: CARBON MONOXIDE. Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell.
Electric Start To start the generator using the electric start function, perform the following steps: 1. Make sure no electrical devices are connected to the generator. Such devices can make it difficult for the engine to start. 2. Check that the generator is properly grounded (see Figure11, “Ground the Generator”). 3. Check the oil and gas levels. 4. Turn the fuel valve to the “ON” position (see figure 12). 5. Move the choke lever to the “Start” position (see figure 13). 6.
Figure 12- Fuel Valve in the “on” position Figure 13- Pull choke out for closed position. Push in for open position. Figure 14- Pulling the start cord SUBSEQUENT STARTING OF THE GENERATOR If this is not the first time using the generator, user should take the following steps to prepare it for operation. IMPORTANT: At this point the user should be familiar with the procedures described in the section titled “Using the Generator for the First Time.
Before starting the generator, check to see that there is sufficient gasoline in the fuel tank. The fuel gauge on top of the generator will indicate the fuel level in the tank. Add gasoline if necessary but leave sufficient room in tank for expansion. WARNING: This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death if ignited. A nearby open flame can lead to explosion even if not directly in contact with fuel.
USING THE GENERATOR WARNING: When this generator is used to supply a building wiring system: Generator must be installed by a qualified electrician and connected to a transfer switch as a separately derived system in accordance with the National Electrical Code, NFPA 70. The generator shall be connected to a transfer switch that switches all conductors other than the equipment grounding conductor. The frame of the generator shall be connected to an approved grounding electrode.
When the rated wattage requirement of each electrical device has been determined, add these numbers to find the total rated wattage needed. If this number exceeds the rated wattage of the generator, DO NOT connect all these devices. Select a combination of electrical devices, which has a total rated wattage lower than or equal to the rated wattage of the generator. CAUTION: The generator can run at its surge wattage capacity for only a short time.
2. Push in the circuit reset buttons to the “ON” position (NOTE: They may be pushed in already). 3. The power indicator lights will light. They light up when the receptacles receive power. In the case of the 240/120 Volt receptacle, both lights MUST light up for 240/120 Volts of power. If only one light comes on, DO NOT USE the receptacle. Press the circuit reset buttons and see if both lights come on. If both lights will still not illuminate, call the customer service number for instructions.
SOME NOTES ABOUT POWER CORDS Long or thin cords can drain the power provided to an electrical device by the generator. When using such cords, allow for a slightly higher rated wattage requirement by the electrical device. See Figure 18 for recommended cords based on the power requirement of the electrical device. Amps 2.5 5 7.5 10 15 20 25 30 40 Device Requirements Watts (120V) Watts (240 V) 300 600 600 1200 900 1800 1200 2400 1800 3600 2400 4800 3000 6000 3600 7200 4800 9600 Max.
STOPPING THE GENERATOR To stop the generator: 1. Turn off all electrical devices prior to unplugging them from the generator. Unplugging running devices can cause damage to the generator. 2. Turn the engine switch to the “OFF” position. 3. Turn the fuel valve to the “OFF” (horizontal) position. WARNING: Allow the generator to cool for several minutes before touching areas that become hot during use.
MAINTENANCE / CARE Proper routine maintenance of your generator will help prolong the life of your machine. Please perform maintenance checks and operations according the schedule in figure 19. If you have questions about any of the maintenance procedures listed in this manual, please call (800) 232-1195 M-F 8-5CST. CAUTION: Never perform maintenance operations while the generator is running.
Figure 20- Checking the oil Changing/ Adding Oil Change the oil according to the maintenance schedule in figure 19. Change the oil when the engine is warm. This will allow for complete drainage. Change oil more often if operating under heavy load or high ambient temperatures. It is also necessary to drain the oil from the crankcase if it has become contaminated with water or dirt. The oil capacity of the engine in this generator is 37 fluid oz. Add oil when the oil level is low.
Air Cleaner Maintenance Routine maintenance of the air cleaner helps maintain proper air flow to the carburetor. Check that the air cleaner is free of excessive dirt. 1. 2. 3. 4. 5. Unhinge the clasps at the top and bottom of the air cleaner cover (see figure 23). Remove the sponge-like elements from the casing. Wipe the dirt from inside the empty air cleaner casing Wash the sponge-like elements in household detergent and warm water. Allow to dry.
Spark Plug Maintenance The spark plug is important for proper engine operation. A good spark plug should be intact, free of deposits, and properly gapped. To inspect the spark plug: 1. Pull on the spark plug cap to remove it. 2. Unscrew the spark plug from the generator using the spark plug wrench included with this product (see figure 25). 3. Visually inspect the spark plug. If it is cracked or chipped, discard and replace with a new spark plug. 4. Measure the plug gap with a gauge (see figure 26).
STORAGE / TRANSPORT PROCEDURES CAUTION: Never place any type of storage cover on the generator while it is still hot. If the generator is being stored for short periods of time (30 – 60 days), add stabilized fuel to the fuel tank until full. NOTE: Filling the tank reduces the amount of air in the tank and helps reduce deterioration of fuel. Run the engine for 2 – 3 minutes allowing stabilized fuel mixture to circulate through the carburetor.
SPECIFICATIONS Generator DC Output Rated Voltage 12 Volt Rated Amperage 8.3 A Rated Wattage 100 W AC Output Rated Wattage 5500 W Surge Wattage 7000 W Rated Voltage 240V/120 V Rated Amperage 23 A/46A Rated Frequency 60 Hz Phase single Dimensions(inch): without wheel kit Weight length= 27.4 width= 21.8 height= 2.5 200 lbs Engine Ignition System 4-stroke OHV single cylinder with forced air cooling system non-contact transistor Displacement 390 cc Fuel Tank Capacity: 25 L (6.50 US gal.
TROUBLESHOOTING IMPORTANT: If trouble persists please call our customer help line at (800) 232-1195 M-F 8-5 Central Time. Problem Engine will not start Cause Engine is out of gas. Engine is filled with contaminated or old gas. Spark plug is dirty. Spark plug is broken. Generator is not on level surface. Oil is low. Air cleaner is dirty. Low battery. Engine runs but there Circuit reset button is no electrical output is off. Bad connecting wires/cables.
ENGINE EXPLODED VIEW AND PARTS LIST 31
Part # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 Stock # 56682-E-001 56682-E-002 56682-E-003 56682-E-004 56682-E-005 56682-E-006 56682-E-007 56682-E-008 56682-E-009 56682-E-010 56682-E-011 56682-E-012 56682-E-013 56682-E-014 56682-E-015 56682-E-016 56682-E-017 56682-E-018 56682-E-019 56682-E-020 56682-E-021 56682-E-022 56682-E-023 56682-E-024 56682-E-025 56682-E-026 56682-E-027 56682-E-028 56682-E-02
GENERATOR EXPLODED VIEW AND PARTS LIST 33
Part # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Stock # 56682-G-001 56682-G-002 56682-G-003 56682-G-004 56682-G-005 56682-G-006 56682-G-007 56682-G-008 56682-G-009 56682-G-010 56682-G-011 56682-G-012 56682-G-013 56682-G-014 56682-G-015 56682-G-016 56682-G-017 56682-G-018 56682-G-019 56682-G-020 56682-G-021 56682-G-022 56682-G-023 56682-G-024 56682-G-025 56682-G-026 56682-G-027 56682-G-028 56682-G-029 56682-G-030 5668
WIRING DIAGRAM 35
NOTES: 36
WARRANTY STATEMENT FOR WEN POWERTM GENERATORS WEN Power™ generators are warranted (to the original purchaser) to be free from defects in materials and workmanship for a period of two (2) years from the date of original purchase. Generators used for commercial or for rental have a warranty period of 90 days from date of original purchase. Please fill out and mail the enclosed warranty card and mail it to Power Pro Technology along with a copy of the receipt.
