VARIABLE SPEED ELECTRIC ROUTER 5009272 Model # 6033 For replacement parts visit WENPRODUCTS.COM bit.ly/WENvideo IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions.
TABLE OF CONTENTS Technical Data General Safety Rules Electrical Information Specific Rules for Electric Router Know Your Electric Router Assembly and Adjustment Operation Maintenance Troubleshooting Guide Exploded View and Parts List Warranty Statement 2 3 5 6 7 9 13 16 17 18 20 TECHNICAL DATA Model Number: Motor: Variable Speed: Collet Size: Net Weight: Assembled Dimension: Accessories: 2 6033 120V, 60Hz, 15A, 2.5HP 8,000 - 23,000 RPM 1/4”, 1/2” 18 lbs 12.5 x 6.2 x 12.
GENERAL SAFETY RULES Safety is a combination of common sense, staying alert and knowing how your item works. SAVE THESE SAFETY INSTRUCTIONS. WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and serious injury. To avoid mistakes and serious injury, do not plug in your tool until the following steps have been read and understood. WORK AREA SAFETY 1. Keep work area clean and well lit.
GENERAL SAFETY RULES POWER TOOL OPERATION 1. Avoid accidental start-ups. Make sure the power switch is in the OFF position before connecting the plug to a power source or carrying the tool. 2. Check power tool for damaged parts. Check for misalignment of moving parts, jamming, breakage, improper mounting, or any other conditions that may affect the tool’s operation. Any part that is damaged should be properly repaired or replaced before use. 3.
ELECTRICAL INFORMATION DOUBLE INSULATION Double insulation is a concept in safety in electric power tools, which eliminates the need for the usual three-wire grounded power cord. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. Double insulated tools do not need to be grounded. WARNING: The double insulated system is intended to protect the user from electric shock resulting from a break in the tool’s internal insulation.
SPECIFIC RULES FOR ELECTRIC ROUTER 1. The speed range of the router is 8,000 - 23,000 RPM. Make sure that the router bit you wish to use is suitable for your router. Check the router bit’s maximum speed rating specified by the manufacturer. It must be capable of operating at the maximum rotation speed of 23,000 RPM. 2. Never use dull or damaged router bits. Damaged bits may break during use, and dull bits require additional force to operate, which may cause you to lose control.
KNOW YOUR ELECTRIC ROUTER Use the diagram below to become familiarized with all the controls and accessories of your electric router. Refer to the next page for explanations of each control. Make sure to account for all the parts and accessories. If any part is damaged or missing, please contact our Customer Service at (800) 232-1195, M-F 8-5 CST. ROUTER 1. Fine-Tune Adjustment Dial 2. Depth Stop Pole 3. Depth Adjustment Dial 4. Height Lock Lever 5. Depth Lock Knob 6. Depth Stop Turret 7.
KNOW YOUR ELECTRIC ROUTER WARNING: Do not attempt to plug in or operate your router until the entire operator’s manual has been read and understood. Failure to do so could result in personal injury and damage to the tool. 1. FINE-TUNE ADJUSTMENT DIAL The fine-tune adjustment dial (Fig. 1 - 1) is able to make minor adjustments to the cutting depth. Rotating it one full turn adjusts the depth pole by 1/32 inch.
KNOW YOUR ELECTRIC ROUTER 8. POWER CONTROL Press down the trigger to start the router. Always ensure you are holding the router properly before starting the tool. Your router is built with a lock-on button (Fig. 5). To lock the switch ON, press the trigger all the way down and then press down the lock-on button. To stop the router, press the trigger until the lock-on button pops out. Then release the trigger. This router is equipped with a soft start function for safety operation.
ASSEMBLY AND ADJUSTMENT INSTALLING & REMOVING ROUTER BITS WARNING: Router bits are extremely sharp. Take care when handling bits as they can cause serious injury. What you need: • Wrench • Router Bit (not included) • 1/4" Shank Adaptor (Optional) Make sure that the router bit you wish to use is suitable for your router. It must be capable of operating at the rotation speed of 23,000 RPM. Before use, check the bit carefully for any cracks or chips. Do not use a bit that shows signs of damage.
ASSEMBLY AND ADJUSTMENT SETTING THE CUTTING DEPTH The cutting depth of the router is indicated by the distance between the bottom of the depth stop pole and the depth set turret. 1 1. Install the desired router bit as described in page 10. 2 2. Place the router on a flat surface. Loosen the depth lock knob (Fig. 11 - 5) and raise the depth stop pole (Fig. 11 - 2) by turning the depth adjustment dial (Fig. 11 - 3). 3 3. Loosen the plunge lock lever (Fig.
ASSEMBLY AND ADJUSTMENT SETTING THE ROUTER SPEED The router is equipped with a variable speed dial (Fig. 13) that can control the bit rotation speed from 8,000 - 23,000 RPM. If the router speed is too high, friction will generate excessive heat and scorch the workpiece. If the router speed is too low, the bit will tear the material and result in rough or uneven cuts.
ASSEMBLY AND ADJUSTMENT DIRECTION OF FEED If you are looking down from the top of the router, the bit will revolve in a clockwise direction. This gives the router a tendency to twist counterclockwise in your hands, particularly when starting the tool. For maximum safety and control, feed the router in a counterclockwise direction when routing the exterior edges of your workpiece. Feed the router in a clockwise direction when routing the interior of your workpiece (Fig. 15).
OPERATION TO CUT ALONG A STRAIGHT EDGE What you need: • Straight Guide Fence • Two Fence Poles • Fence Pole Scale (optional) • Workpiece with a straight edge The straight guide fence is used to create straight cuts along a workpiece with a straight edge that can be followed. To attach the straight cut fence: Fig. 16 1. Attach the two fence poles to the fence bracket and tighten the two knobs. 2. Attach the straight guide fence to the router base by passing the poles through the holes in the base (Fig.
OPERATION TO CUT ALONG A PROFILE What you need: • Straight Guide Fence • Profile Guide The profile guide helps to maintain an equal cutting distance along the edge of an irregularly shaped workpiece. 1. Unscrew the four screws and remove the two sliding pads on the fence bracket (Fig. 20). Fig. 20 2. Mount the profile guide in the center of the fence as shown (Fig. 21) with the sliding wheel protruding outside and downwards. Tighten down with the profile guide with screws. 3.
MAINTENANCE WARNING: To avoid accidents, always disconnect the tool from the power supply before cleaning or performing any maintenance. CLEANING 1. Regularly clean the router with a soft cloth or compressed air. Remember to wear safety goggles when cleaning tools with compressed air. 2. Regularly clean the router bits and collet carefully to remove dust and chips that have accumulated. WARNING: Do not at any time let brake fluids, gasoline, petroleum based products, penetrating oils, etc.
TROUBLE SHOOTING GUIDE Problem Motor does not start Router does not plunge smoothly Router bit slips in the collet. Routed profile burns Possible Cause Solution 1. The power cord is damaged or not 1. Check the power cord, power plug and properly plugged in. the power outlet. Do not use the machine if the power cord is damaged. 2. The motor carbon brushes are worn. 2. Inspect the carbon brushes and replace as needed (see page 16, “Carbon Brush Inspection and Replacement”). 1.
EXPLODEDDIAGRAM VIEW AND LIST EXPLODED & PARTS PART LIST 18 10
EXPLODED VIEW AND PARTS LIST No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Part No.
LIMITED TWO YEAR WARRANTY WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN CONSUMER POWER TOOLS PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship for a period of two (2) years from date of purchase.