Table of Contents Technical data………………………………………………………………………. General safety rules…………………………………………………………………. Specific safety rules for belt/disc sanders…………………………………………... Electrical information……………………………………………………………….. Know your belt/disc sander…………………………………………………………. Assembly and adjustments…………………………………………………………. . Operation……………………………………………………………………………. Maintenance…………………………………………………………………………. Exploded view…………….………………………………………………………… Parts list……………………………………………………………………………...
General safety rules Safety is a combination of common sense, staying alert, and knowing how your belt/disc sander works. SAVE THESE SAFETY INSTRUCTIONS. WARNING: To avoid mistakes that could cause serious injury, do not plug in the sander until the following steps have been read and understood. 1. READ and become familiar with this entire instruction manual. LEARN the tool’s applications, limitations, and possible hazards. 2. AVOID DANGEROUS CONDITIONS.
General safety rules (continued) 13. NEVER LEAVE A RUNNING TOOL UNATTENDED. Turn the power switch to OFF. Do not leave the tool until it has come to a complete stop. 14. NEVER STAND ON A TOOL. Serious injury could result if the tool tips or is accidentally hit. DO NOT store anything above or near the tool. 15. DO NOT OVERREACH. Keep proper footing and balance at all times. Wear oil-resistant rubber-soled footwear. Keep the floor clear of oil, scrap, and other debris. 16. MAINTAIN TOOLS PROPERLY.
Specific safety rules for belt/disc sanders WARNING: Do not operate this tool until it is completely assembled and installed according to the instructions. 1. This sander is designed to sand wood or wood-like products only. Sanding or grinding other materials could result in fire, injury, or damage to the workpiece. 2. Use the sander on horizontal surfaces only. Operating the sander when mounted on nonhorizontal surfaces might result in motor damage. 3.
Specific safety rules for belt/disc sanders (continued) 13. Do not sand with the workpiece unsupported. Support the workpiece with the backstop or table. The only exception is curved work performed on the outer sanding drum. 14. Always remove scrap pieces and other objects from the table, backstop, or belt before turning the sander ON. 15. Never perform layout, assembly or set-up work on the table while the sander is operating. 16. Never use solvents to clean plastic parts.
Electrical information Grounding instructions IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances. DO NOT MODIFY THE PLUG PROVIDED.
Electrical information (continued) Guidelines for using extension cords WARNING: This tool is for indoor use only. Do not expose to rain or use in damp locations. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
Know Your Belt/Disc Sander Unpacking WARNING: To avoid injury from accidental starting, turn switch OFF and remove plug from power source outlet before making any adjustments. Carefully unpack the belt/disc sander and all its parts, and compare against the list below. Do not discard the carton or any packaging until the belt/disc sander is completely assembled. If any parts are missing or broken, please call our customer service at (888) 315-3080.
Assembly and adjustments Feet Placement 1. 2. Carefully set the Belt/Disc Sander on its side. Press each Rubber Pad (28) over the lip of the Base at each corner. (See Figure 1) Mounting Aluminum Disc and installing a Sanding Disc 1. Use a screwdriver to loosen the 3 screws on the top side of outer pulley cover. (Figure 2) 2. Align the 3 holes on the disc cover with the 3 holes on the outer pulley cover, and fasten the disc cover on the outer pulley cover by 3 screws. (Figure 3) 3.
Assembly and adjustments (continued) 4. Peel sanding disc adhesive backing. Align perimeter of new sanding disc over the Aluminum Disc and press firmly onto the Aluminum Disc. NOTE: Before attaching the disc, wipe down the Aluminum Disc with denatured alcohol (shellac thinner). This will clean the surface, leave no residue and assure a secure bond. 5. Use a screwdriver to loosen the 4 screws on the bottom of disc cover. (Figure 5) 6.
Assembly and adjustments (continued) Mounting table for use as Disc Sander NOTE: The Table (69) may be used as support for both horizontal and vertical applications. 1. Slide Support Shaft (76) into Bar Holder (74) aligning flat face of the shaft with set screws and tighten securely. Slide Support Shaft (76) into existing hole on side of Machine Body (33) and with wrench (not supplied), tighten Bolt (32).
Assembly and adjustments (continued) Mounting table for use as belt sander NOTE: The Table (69) may be used for both horizontal and vertical operations. 1. Remove Table from Machine Body using reverse procedures in step 1 of “Mounting table for use as disc sander” section above. 2. Set Belt/Disc Sander in vertical position by loosening both Nuts (22). Raise the Belt Support Housing (52). When it is vertical, tighten both Nuts (22) very tight to prevent the Belt Support Housing (52) from slipping.
Assembly and adjustments (continued) Mounting stop plate This Stop Plate (63) fits across the top of the sanding belt and is for preventing workpiece from moving to the rear when sanding. 1. 2. 3. Align the two Tabs on the Stop Plate (63) with the two Holes on the top of the Band Support Housing (52). The Tabs will be underneath the Flange on the Band Support Housing (52). Insert two Machine Screws into the two Holes and thread them into the Tabs on the Stop Plate (63).
Assembly and adjustments (continued) Install the sanding belt 1. 2. 3. Push the Belt Tension Handle (50) forward to loosen the belt. Remove Upper Guard Plate (58) by unscrewing four Screws (7). Remove the Lower Guard Plate (60) by unscrewing the four Screws (7) that hold it to the Belt Support Housing (52). 4. Slide the old sanding belt off the Rear Roller (56) and Front Roller (44). 5. Replace with a 4” X 36” sanding belt with the correct grit for the project you are working on.
Operation ON/OFF switch (Figure 13) The keyed switch is intended to prevent unauthorized use of the sander. WARNING: Remove the safety key whenever the sander is not in use. Place the key in a safe place and out of the reach of children. 1. To turn sander ON, insert the safety key into the key slot in the center of the switch. 2. Push key firmly into the slot, then push switch to the ON position to start the sander. 3. To turn the sander OFF push switch to the OFF position. 4.
Operation (continued) Sanding inside curves (Figure 15) Sanding the inside curve of the workpiece is done by positioning the workpiece on the idler pulley of the sanding belt. Hold workpiece firmly with both hands. End sanding and outside curve sanding with the disc (Figure 16) Use for sanding the ends of small and narrow workpieces and outside curved edges. Always work on the left side of the disc (downward rotation side), holding the workpiece firmly with light pressure against the sanding disc.
Maintenance WARNING: For your own safety, turn the switch OFF and remove the plug from the electrical outlet before adjusting or performing maintenance or lubrication work on the belt/disc sander. Before using, check to make sure parts are not damaged, missing, or worn; check for alignment of moving parts, binding of moving parts, improper mounting, or any other conditions that may affect the sander operation.
Exploded view Model: 6501 19 wenproducts.
Parts list Item # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Part # 6501-001 6501-002 6501-003 6501-004 6501-005 6501-006 6501-007 6501-008 6501-009 6501-010 6501-011 6501-012 6501-013 6501-014 6501-015 6501-016 6501-017 6501-018 6501-019 6501-020 6501-021 6501-022 6501-023 6501-024 6501-025 6501-026 6501-027 6501-028 6501-029 6501-030 6501-031 6501-032 6501-033 6501-034 6501-035 6501-036 6501-037 6501-038 Model: 6501 Description Screw M4 X 12
Warranty WEN Products warrants its power tools to be free of defects from materials and workmanship for a period of one (1) year from date of original purchase. We will repair or replace, at our option, any tool covered by this warranty that after inspection is found to be defective in materials or workmanship during the warranty period. If the product is used for commercial, professional or income producing purposes, the limited warranty period is 90 days.