6-INCH BELT SANDER WITH 9-INCH DISC Model # 6508 bit.ly/wenvideo IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
TABLE OF CONTENTS Technical Data General Safety Rules Specific Safety Rules For Belt/Disc Sander Electrical Information Know Your Belt/Disc Sander Assembly Adjustments Maintenance Operation Troubleshooting Exploded View and Parts List Warranty 2 3 4 5 7 8 11 13 14 15 16 18 TECHNICAL DATA Model Number: Motor: Belt Speed: Disc Speed: Disc Diameter: Belt Size: Belt Bed Tilt: Belt Table Dimensions: Disc Table Dimensions: Disc Dust Port: Belt Dust Port: Included Sandpaper Grit: Net Weight: Product Dimensions:
GENERAL SAFETY RULES Safety is a combination of common sense, staying alert and knowing how your item works. SAVE THESE SAFETY INSTRUCTIONS. WARNING: To avoid mistakes and serious injury, do not plug in your tool until the following steps have been read and understood. 1. READ and become familiar with this entire instruction manual. LEARN the tool’s applications, limitations, and possible hazards. 2. AVOID DANGEROUS CONDITIONS. Do not use power tools in wet or damp areas or expose them to rain.
GENERAL SAFETY RULES 15. DO NOT OVERREACH. Keep proper footing and balance at all times. Wear oil-resistant rubber-soled footwear. Keep the floor clear of oil, scrap, and other debris. 16. MAINTAIN TOOLS PROPERLY. ALWAYS keep tools clean and in good working order. Follow instructions for lubricating and changing accessories. 17. CHECK FOR DAMAGED PARTS. Check for alignment of moving parts, jamming, breakage, improper mounting, or any other conditions that may affect the tool’s operation.
SPECIFIC RULES FOR THE BELT/DISC SANDER 10. Do not sand pieces of material that are too small to be safely supported. 11. When sanding a large workpiece, provide additional table height support. 12. Do not sand with the workpiece unsupported. Support the workpiece with the table. The only exception is curved work performed on the outer sanding drum. 13. Always remove scrap pieces and other objects from the table, or belt before turning the sander ON. 14.
ELECTRICAL INFORMATION GROUNDING INSTRUCTIONS IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least resistance for an electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances. DO NOT MODIFY THE PLUG PROVIDED.
KNOW YOUR BELT/DISC SANDER Belt Tracking Adjustment Knob Abrasive Sanding Belt Abrasive Sanding Disc Belt Tension Release Lever Belt Table Angle Scale Miter Gauge Belt Sander Dust Port Disc Sander Dust Port Horizontal to Vertical Lock Handle Disc Table Angle Scale Power Switch Stand 7
ASSEMBLY UNPACKING WARNING: To avoid injury from accidental startups, turn switch OFF and remove the plug from the power source outlet before making any adjustments. Carefully unpack the belt/disc sander and all its parts, and compare against the list below. Do not discard the carton or any packaging until the belt/disc sander is completely assembled. UNPACKING A. Belt Sander B. M8x28 Lock Handle C. Belt Work Table D. Belt Dust Chute E. Miter Gauge F. Disc Work Table G. Disc Dust Chute H. Abrasive Disc I.
ASSEMBLY STAND ASSEMBLY NOTE: It may help to only hand tighten the bolts until the stand has been fully assembled. Once everything has been put together correctly, then you can tool-tighten the bolts to help ensure a level stand. 1 3 2 1. Attach one top frame (Fig. A - 3) to one pair of legs (Fig. A - 4) using the carriage bolts (Fig. A - 2) and washer head hex nuts (Fig. A - 1) supplied. Repeat for the second pair of legs. 2. Attach one brace (Fig.
ASSEMBLY ASSEMBLE THE DISC TABLE AND DUST CHUTE 1. Attach the disc guard (Fig. D - 5) to the end shield using three socket pan head screws, three flat washers and three lock washers. 2. Remove tape from key (Fig. D - 6) and motor shaft. Slide the aluminum disc with abrasive sandpaper (Fig. D - 4) onto the motor shaft with keyway in disc aligned with key in motor shaft. Secure disc to motor shaft using set screw. 3. Slide the disc dust chute (Fig. D - 3) onto the disc guard (Fig.
ASSEMBLY ASSEMBLE THE BELT TABLE AND DUST CHUTE 1. To move the table from the horizontal to the vertical position, loosen the lock handle (Fig. E - 1) that threads into the pivot bracket (Fig. F - 1). Tilt the belt assembly to the vertical position in order to install the table. Secure the belt assembly in position by retightening the lock handle in the pivot brackets. The lock handle is spring-loaded and can be re-positioned as needed by pulling the handle outwards and adjusting it appropriately. 2.
ADJUSTMENTS ADJUSTING THE SANDING BELT TRACKING 1. Turn on the power switch. If the belt looks like it is going to slide off either drum, the belt tracking needs to be adjusted. 4 2. Turn the belt tracking adjustment knob (Fig. H -1) until the belt rides on the center of the passive drum and drive drum. ADJUST THE BELT ASSEMBLY POSITION CAUTION: Never make adjustments to the belt sander without first unplugging the power cord from the electrical outlet.
ADJUSTMENTS REPLACING THE ABRASIVE SANDING DISC 1. Remove the disc table and the disc dust chute. 2. Remove the used sanding disc by peeling it from the aluminum base disc. A WEN 2020 Heat Gun can help to soften up the adhesive to make for an easier, cleaner removal. 3. Wipe the aluminum base disc clean if necessary. 4. Peel the backing from the new sanding disc, align the disc with the plate and press the sanding disc firmly on to the plate. 5. Reinstall the dust chute and work table.
OPERATION ON/OFF SWITCH 1. To turn sander ON, insert the safety key into the key slot in the center of the switch. 2. Push key firmly into the slot, then push switch to the ON position to start the sander. 3. To turn the sander OFF push switch to the OFF position. 4. Remove the safety key when the sander has come to a complete stop by gently pulling it forward and out. WARNING: The keyed switch is intended to prevent unauthorized use of the sander. Remove the safety key whenever the sander is not in use.
TROUBLESHOOTING PROBLEM Sanding grains easily rub off belt or discs Deep sanding grooves or scars in workpiece. Sanding surface clogs quickly Burns on workpiece CAUSE 1) Sanding belt/disc has been stored in an incorrect environment. 2) Sanding belt/disc has been damaged or folded. 1) Sanding belt/disc grit is too coarse for the desired finish. 2) Workpiece sanded across the grain. 3) Too much sanding force on workpiece. 4) Workpiece held still against belt-disc for too long.
EXPLODED VIEW AND PARTS LIST No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 41 42 43 46 47 48 49 16 Part No.
EXPLODED VIEW AND PARTS LIST 17
LIMITED TWO YEAR WARRANTY WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN CONSUMER POWER TOOLS PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship for a period of two (2) years from date of purchase.
