2-INCH DISC SANDER 226002 For replacement parts visit WENPRODUCTS.COM Model #65812 IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions.
TABLE OF CONTENTS Product Specifications Safety Introduction General Safety Rules Specific Rules for Disc Sanders Electrical Information Know Your Disc Sander Assembly & Adjustments Operation Maintenance Exploded View & Parts List Troubleshooting Warranty Statement 2 3 4 6 7 8 9 14 15 16 18 19 PRODUCT SPECIFICATIONS Model Number: Motor: No-load Speed: Disc Size: Table Size: Table Height: Table Tilting (Bevel) Angle: Miter Angle: Dust Port Size: Dust Hose Size: Product Dimensions: Product Net Weight: 6581
SAFETY INTRODUCTION Thanks for purchasing the WEN Disc Sander. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all labels affixed to the tool. This manual provides information regarding potential safety concerns, as well as helpful assembly and operating instructions for your tool. SAFETY ALERT SYMBOL: Indicates danger, warning, or caution.
GENERAL SAFETY RULES WARNING! Read all safety warnings and instructions. Failure to follow all instructions may result in electric shock, fire and serious injury. The term “power tool” in the warnings refers to your mainsoperated (corded) power tool. Save all warnings and instructions for future reference. WORK AREA SAFETY 1. Keep work area clean and well lit. Cluttered or dark areas invite accidents. 2.
GENERAL SAFETY RULES 5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. 6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. 7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.
SPECIFIC RULES FOR SANDERS WARNING: Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. 1. TOOL PURPOSE. Your disc sander is intended for sanding natural, solid woods and composite materials. Operations for which the tool was not designed, including modification of the machine, may cause machine damage or personal injury, and invalidate the warranty. 2. WORK ENVIRONMENT.
ELECTRICAL INFORMATION GROUNDING INSTRUCTIONS This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. In the event of a malfunction or breakdown, grounding provides the path of least resistance for an electric current and reduces the risk of electric shock. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. 1.
KNOW YOUR DISC SANDER Carefully remove the tool and all contents from the packaging. Check all components against the diagram below. If any part is damaged or missing, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com. Do not discard the packaging until the sander is completely assembled.
ASSEMBLY & ADJUSTMENTS WARNING: To prevent serious injury from accidental operation, make sure the power cord is disconnected from the power source and the tool is turned OFF before assembly or making any adjustments. SECURING SANDER TO A WORKBENCH For safe operation, the machine must be secured onto a flat, secure workbench or stand. Refer to the base dimentsions shown in Fig. 2. For temporary mounting, attach a large C-Clamp to each side of the sander and the workbench.
ASSEMBLY & ADJUSTMENTS WARNING: To prevent serious injury from accidental operation, make sure the power cord is disconnected from the power source and the tool is turned OFF before assembly or making any adjustments. INSTALLING/CHANGING THE SANDING DISC Your sander comes with a 60-Grit PSA (pressure sensitive adhesive) sanding disc. This is a coarse sanding disc that is good for quick stock removal. For finish sanding, you will need a finer-grit sanding disc.
ASSEMBLY & ADJUSTMENTS WORK TABLE ASSEMBLY 1. Holding the table flat, slide it onto the base frame. 2. Thread the pivot indexing pin fully into the pivot hole, through the scale plate. The scale plate should ride along the outside of the indexing pin head. 3. Insert the bevel locking handle through the flat washer, the scale plate and into the front hole on each side of the base frame. NOTE: The bevel locking handles are threaded and spring-loaded. Pull out the handle to re-position it.
ASSEMBLY & ADJUSTMENTS WARNING: To prevent serious injury from accidental operation, make sure the power cord is disconnected from the power source and the tool is turned OFF before assembly or making any adjustments. SETTING THE TABLE DISTANCE WARNING: To avoid trapping the workpiece or fingers between the table and the sanding disc, the table edge should be set at about 1/16 inch away from the sanding disc. 1.
ASSEMBLY & ADJUSTMENTS SQUARING THE MITER GAUGE The miter gauge included with your sander attaches onto the work table to provide support for your workpiece and help you sand at the desired miter angle. It is recommended to use the miter gauge to support small workpieces. The miter gauge can be set anywhere from 0° to 60° (right or left). To check and adjust the squaring of the miter gauge: 1. Loosen the miter lock knob, and set the miter gauge to 0° (indicated on the miter scale). 2.
OPERATION WARNING: Do not operate this tool until all parts have been properly assembled. To prevent serious injury, make sure all the warnings and instructions have been read and understood before operation. ON/OFF SWITCH WITH SAFETY KEY The power switch includes a safety key to prevent unauthorized use of the sander to increase safety. WARNING: Remove the safety key whenever the sander is not in use. Place the key in a safe place and out of the reach of children. 1.
MAINTENANCE WARNING: To avoid accidents, make sure the power switch is in the OFF position and unplug the tool from the electrical outlet before cleaning or performing any maintenance. Servicing of the tool must be performed by a qualified technician. GENERAL MAINTENANCE 1. Before each use, inspect the general condition of the tool.
EXPLODED VIEW & PARTS LIST 16
EXPLODED VIEW & PARTS LIST No. Model No.
TROUBLESHOOTING WARNING: Stop using the tool immediately if any of the following problems occur. Repairs and replacements should only be performed by an authorized technician. For any questions, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com. PROBLEM Motor will not start SOLUTION 1. Check the power cord, extension cord, power 1. Power cord or extension cord damaged plug and the power outlet.
LIMITED TWO YEAR WARRANTY WEN Products is committed to build tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN CONSUMER POWER TOOLS PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship for a period of two (2) years from date of purchase.
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