MODEL 94396 PORTABLE BAND SAW For replacement parts visit WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
TABLE OF CONTENTS Specifications..........................................................................................2 Introduction............................................................................................3 General Safety Rules...............................................................................4 Specific Rules for Your Band Saw...........................................................6 Electrical Information..................................................................
INTRODUCTION Thanks for purchasing the WEN portable band saw. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to the tool. This manual provides information regarding potential safety concerns, as well as helpful assembly and operating instructions for your tool. WARNING: Indicates danger, warning, or caution.
GENERAL SAFETY RULES Safety is a combination of common sense, staying alert, and knowing how your item works. SAVE THESE SAFETY INSTRUCTIONS. WARNING: Read and understand all warnings, cautions and operating instructions before using this tool. Failure to follow all instructions listed below may result in personal injury and tool damage. WORK AREA SAFETY 1. Keep work area clean and well lit. Cluttered or dark areas invite accidents. 2.
GENERAL SAFETY RULES WARNING: Dust generated from certain materials can be hazardous to your health. Always operate the tool in a well-ventilated area and wear a dust mask. Use dust collection systems when processing wood and plastics. Dust extractors or dust bags must not be connected when processing metals. POWER TOOL USE AND CARE 1. Avoid accidental start-ups. Make sure the power switch is in the OFF position before connecting the plug to a power source or carrying the tool. 2.
SPECIFIC RULES FOR YOUR PORTABLE BAND SAW WARNING: Do not let comfort or familiarity with the product replace strict adherence to safety rules. Failure to follow the safety instructions may result in serious personal injury. 1. WORK ENVIRONMENT. Do not operate the tool in wet or damp conditions; doing so significantly increases the risk of electrical shock. Do not operate the tool in the presence of flammable liquids or gases; sparks generated by the grinder could ignite these flammable materials. 2.
SPECIFIC RULES FOR YOUR PORTABLE BAND SAW 11. MAINTAINING AND MAKING ADJUSTMENTS. Always turn off and unplug the tool before cleaning, making adjustments or changing attachments. Accidental start-ups may occur if the tool is plugged in during an accessory change or adjustment. KICKBACK AND RELATED WARNINGS Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory.
ELECTRICAL INFORMATION GROUNDING INSTRUCTIONS IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least resistance for an electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances. DO NOT MODIFY THE PLUG PROVIDED.
KNOW YOUR PORTABLE BAND SAW Carefully remove the tool and all contents from the packaging. Check all components against the diagram below. If any part is damaged or missing, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com. Do not discard the packaging until the saw is completely assembled.
PREPARATION & ADJUSTMENTS WARNING: To prevent injury from accidental operation, turn OFF and unplug the tool from the power source before assembling or making any adjustments to the tool. INSTALLING SAW BLADE (FIG. 2) Your band saw is designed to fit saw blades 44-7/8” long, 1/2” wide and 0.025” thick. Use the correct blade size suitable for the material being cut. A 10/14 TPI saw blade is included with your saw. Replacement blades can be ordered from wenproducts.com by searching the part number 94396B.
PREPARATION & ADJUSTMENTS REMOVING THE BLADE (FIG. 4) 1. Make sure the saw is switched off and the power is disconnected. 2. Turn the tension handle (Fig. 4 - 1) clockwise to release blade tension. 1 3. Wearing work gloves and safety goggles, carefully slide the blade off the top of the guide wheels and remove it from the guide bearings. NOTE: If the saw is not being used for a long time, release tension and remove the saw blade before storage. This will prolong the life of the blade. Fig.
OPERATION OPERATION (FIG. 5) 3 1. Hold the tool firmly with both hands on the insulated handles. With the workpiece secured, set the guide bar (Fig. 5 - 4) against the workpiece, keeping blade at a 90° angle to the workpiece. 2. Press the ON/OFF trigger (Fig. 5 - 1) to turn on the band saw. Use the speed dial (Fig. 5 - 2) to set the blade speed to a suitable value. The blade runs between 60 - 420 feet per minute. You can turn on the LED light to illuminate the cutting area using the LED light switch (Fig.
MAINTENANCE WARNING: To avoid accidents, make sure the power switch is in the OFF position and unplug the tool from the electrical outlet before cleaning or performing any maintenance. Servicing of the tool must be performed by a qualified technician. GENERAL MAINTENANCE 1. Before each use, inspect the general condition of the tool.
TROUBLESHOOTING WARNING: Stop using the tool immediately if any of the following problems occur. Repairs and replacements should only be performed by an authorized technician. For any questions, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com. 14 PROBLEM POSSIBLE CAUSE SOLUTION Motor will not start 1. Power cord or extension cord damaged or power plug not properly plugged in 2. No power at outlet 3.
EXPLODED VIEW 1 3 4 5 24 6 11 7 12 14 7 2 8 9 10 19 20 13 19 22 23 21 18 7 24 31 25 26 27 28 29 30 36 33 19 63 34 39 64 78 38 24 78 73 74 48 49 50 51 70 25 55 19 79 65 80 81 82 91 83 69 23 19 92 86 56 54 23 90 85 47 76 77 67 68 69 84 52 53 42 65 83 46 44 45 10 24 75 66 43 40 35 19 87 38 41 70 71 72 67 62 38 87 16 19 32 61 37 15 40 90 57 58 59 60 17 93 88 89 94 NOTE: Replacement parts can be purchased from wenproducts.
PARTS LIST 16 NO. PART NO. DESCRIPTION QTY. NO. PART NO. DESCRIPTION QTY.
WARRANTY STATEMENT WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship during personal use for a period of two (2) years from date of purchase or 500 hours of use; whichever comes first.
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THANKS FOR REMEMBERING
