MODEL BA3959 9-INCH BAND SAW WITH FENCE & MITER GAUGE Instruction Manual NEED HELP? CONTACT US! Have product questions? Need technical support? Please feel free to contact us: 1-800-232-1195 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance.
CONTENTS WELCOME 3 Introduction...................................................................................................... 3 Specifications.................................................................................................... 3 SAFETY 4 General Safety Rules......................................................................................... 4 Circular Saw Safety Warnings........................................................................... 6 Electrical Information.....
INTRODUCTION Thanks for purchasing the WEN Band Saw. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to the tool. This manual provides information regarding potential safety concerns, as well as helpful assembly and operating instructions for your tool. Indicates danger, warning, or caution.
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE SAFETY INSTRUCTIONS. WORK AREA SAFETY 1. Keep work area clean and well lit.
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE SAFETY INSTRUCTIONS. 7.
SPECIFIC RULES FOR YOUR BANDSAW WARNING! Do not operate the power tool until you have read and understood the following instructions and the warning labels. SAW BLADE SAFETY PREPARING THE BAND SAW 1. Always wear protective gloves when handling saw 1. When transporting the band saw, use the transportablades. tion handle and roll the assembled saw with the wheels. Never carry the device by its guards or its accessories. 2.
SPECIFIC RULES FOR YOUR BANDSAW WARNING! Do not operate the power tool until you have read and understood the following instructions and the warning labels. DURING CUTTING OPERATIONS 1. Always stand to one side when operating the saw. Never have any part of the body in line with the path of the saw. Never hold a workpiece in your hand or across your legs while cutting. 2. Ensure hands are away from the cutting area and blade. Keep one hand on the rear handle, and the other on the front grip.
ELECTRICAL INFORMATION GROUNDING INSTRUCTIONS In the event of a malfunction or breakdown, grounding provides the path of least resistance for an electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances. 1. Do not modify the plug provided.
UNPACKING & PACKING LIST UNPACKING With the help of a friend or trustworthy foe, such as one of your in-laws, carefully remove the band saw from the packaging and place it on a sturdy, flat surface. Make sure to take out all contents and accessories. Do not discard the packaging until everything is removed. Check the packing list below to make sure you have all of the parts and accessories.
KNOW YOUR BAND SAW TOOL PURPOSE Make continuous and precise cuts with your WEN Band Saw. Refer to the following diagrams to become familiarized with all the parts and controls of your band saw. The components will be referred to later in the manual for assembly and operation instructions.
ASSEMBLY & ADJUSTMENTS WARNING! Unplug the machine from the power source before assembly and making adjustments. Failure to comply may cause serious injury. Assembly requires at least two people to safely move around the band saw. ASSEMBLING THE TABLE Fig. 2 1. Remove the M6x24 hex bolt, spring washer, flat washer and wing nut from the work table assembly (Fig. 2). 2. Slide the saw table onto the band saw, making sure that the blade stays within the slot in the table (Fig. 3). 3.
ASSEMBLY & ADJUSTMENTS WARNING! Always be sure that the tool is switched off and unplugged before making any adjustments. Wear work gloves when handling saw blades. Failure to comply may cause serious injury. SAW BLADE TRACKING Fig. 6 Before initial cutting and after every blade change, check and adjust blade tracking so that the blade runs on the center of the wheels. 1. Turn off the band saw and unplug it from the power supply.
ASSEMBLY & ADJUSTMENTS UPPER BLADE GUIDES ADJUSTMENT Fig. 9 The upper blade guides need to be readjusted after every blade change or blade tracking adjustment. 1. Upper Thrust Bearing (Fig. 9 - 1): Loosen the upper right screw (Fig. 9 - 2) using the S4 hex wrench to adjust the position of the thrust bearing running along the back of the blade (Fig. 9 - 1). The bearing should be positioned 0.5 mm from the back of the blade (Fig. 10). Retighten the screw (Fig. 9 - 2). 2. Upper Side Guides (Fig.
ASSEMBLY & ADJUSTMENTS CHANGING THE BAND SAW BLADE Fig. 13 WARNING! Saw blades can be dangerous. Wear work gloves while handling the blade or when moving new blades from the packaging. 1. Remove the M6x24 hex bolt, spring washer, flat washer and wing nut from the work table assembly. 2. Open the upper and lower blade covers (Fig. 13). 3. Set the upper blade guard to its lowest position, minimizing the space between the bottom of the blade guard and the table assembly. 4. Open the blade guard cover (Fig.
OPERATION SUGGESTIONS AND WARNINGS: • • • • • • • • • • • • • • Do not touch the saw blade when cutting. During saw operation, wear safety glasses but do not wear gloves. Cut only one workpiece at a time. Always hold the workpiece down on the table. Do not jam any workpieces. Do not try to slow the blade down by pushing the work piece against the saw blade from the side. When straight cutting against the fence, use a push stick.
OPERATION GENERAL CUTTING WARNING! Operating a band saw involves a certain amount of risk. Make sure to read all the instructions and plan your work before cutting a workpiece. Wear safety goggles to protect your eyes from possible injury. NOTE: Before cutting the actual workpiece, it’s best to use a scrap piece of lumber to check the settings and to get the feel of operating the band saw. 1. Your band saw should now have been properly set up and tuned according to the instructions on page 9 - 11.
EXPLODED VIEW & PARTS LIST
EXPLODED VIEW & PARTS LIST No. Part No. Description Qty. No. Part No. Description Qty.
EXPLODED VIEW & PARTS LIST No. Part No. Description Qty. No. Part No. Description Qty.
WARRANTY STATEMENT WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship during personal use for a period of two (2) years used for professional or commercial use.
