MODEL DW6395 6.3-AMP DRYWALL SANDER Instruction Manual NEED HELP? CONTACT US! Have product questions? Need technical support? Please feel free to contact us: 1-800-232-1195 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance.
CONTENTS WELCOME 3 Introduction...................................................................................................... 3 Specifications.................................................................................................... 3 SAFETY 4 General Safety Rules......................................................................................... 4 Drywall Sander Safety Warnings....................................................................... 6 Electrical Information.......
INTRODUCTION Thanks for purchasing the WEN Drywall Sander. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to the tool. This manual provides information regarding potential safety concerns, as well as helpful assembly and operating instructions for your tool. Indicates danger, warning, or caution.
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE SAFETY INSTRUCTIONS. WORK AREA SAFETY 1. Keep work area clean and well lit.
GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. SAVE THESE SAFETY INSTRUCTIONS. 7.
DRYWALL SANDER SAFETY WARNINGS WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. DRYWALL SANDER SAFETY 1. This equipment should never be used in surroundings in an explosive or flammable atmosphere. 2. Do not let the cable touch any parts of your body. 3. Do not force the machine to do a job that is not intended such as rough grinding, brushing, etc. 4.
ELECTRICAL INFORMATION DOUBLE-INSULATED TOOLS The tool’s electrical system is double-insulated where two systems of insulation are provided. This eliminates the need for the usual three-wire grounded power cord. Double-insulated tools do not need to be grounded, nor should a means for grounding be added to the product. All exposed metal parts are isolated from the internal metal motor components with protecting insulation.
UNPACKING & PACKING LIST UNPACKING With the help of a friend or trustworthy foe, such as one of your in-laws, carefully remove the drywall sander from the packaging and place it on a sturdy, flat surface. Make sure to take out all contents and accessories. Do not discard the packaging until everything is removed. Check the packing list below to make sure you have all of the parts and accessories.
KNOW YOUR DRYWALL SANDER TOOL PURPOSE Sand plastered walls, ceilings, and interior walls, as well as remove paper residues, paint layers, coatings, adhesive residues, and loose plaster with your WEN Drywall Sander. Refer to the diagram below to become familiarized with the parts and controls of your drywall sander. Hose Connection Power Switch Variable Speed Handle Upper Shaft Motor Arm Locking Latch Lower Shaft Head Angle Lock Knob Hook & Loop Base Pad ASSEMBLY & ADJUSTMENTS Fig.
OPERATION OPERATING THE DRYWALL SANDER Fig. 4 1. Hold the machine with both hands. 2. Do not hold the machine by the machine’s head. 3. Before operation, make sure that the unit does not have any loose parts and that the sanding pad has been properly installed and aligned. 4. Before switching on the machine, keep the sanding head slightly away from the work surface. 1 5. Do not press down too hard in order to avoid overloading the sander. Use proper pressure for better sanding effects.
OPERATION ADJUSTABLE SUCTION Fig. 8 Use the adjustable suction wheel (Fig. 8 - 1) to change the suction power depending on the work material and position. Keep the wheel mostly open when working on walls, and closed when working on ceilings, to help make the job less tiring. It is suggested to start with the adjustable wheel completely open and slowly close the wheel until the desired suction is achieved. Excessive suction may cause the unit to vibrate, become hard to control, or overload the machine.
TROUBLESHOOTING GUIDE WARNING! Stop using the tool immediately if any of the following problems occur. Repairs and replacements should only be performed by an authorized technician. For any questions, please contact our customer service at 1-(800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com. PROBLEM Motor is not working. CAUSE 1. Wires in the main plug are loose or the switch is faulty. 2. Brushes are worn. 1. Switch contact has failed. Unusual noises occur during operation.
EXPLODED VIEW & PARTS LIST 13
EXPLODED VIEW & PARTS LIST 14 No. 1 2 3 4 5 6 Part No.
EXPLODED VIEW & PARTS LIST No. Part No. 59 DW6395-059 59A DW6395-059A 59B DW6395-059B 59C 59D 59E 59F 59G 60 61 62 63 64 65 66 67 DW6395-059C DW6395-059D DW6395-059E DW6395-059F DW6395-059G DW6394-060 DW6395-061 DW6394-062 DW6394-063 DW6394-064 DW6394-065 DW6394-066 DW6394-067 67A DW6394-067A 68 69 70 71 72 73 74 DW6394-068 DW6394-069 DW6394-070 DW6394-071 DW6394-072 DW6394-073 DW6394-074 75 DW6394-075 Description Qty.
WARRANTY STATEMENT WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship during personal use for a period of two (2) years used for professional or commercial use.
