MODEL GN5602X 5600W ELECTRIC START PORTABLE GENERATOR Instruction Manual NEED HELP? CONTACT US! Have product questions? Need technical support? Please feel free to contact us: 1-847-429-9263 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance.
CONTENTS WELCOME 3 Specifications.................................................................................................... 3 Introduction...................................................................................................... 4 SAFETY 5 Safety Information............................................................................................ 5 Generator Safety Warnings...............................................................................
SPECIFICATIONS GENERATOR Rated Wattage 4500 Watts Surge Wattage 5600 Watts Rated Voltage 120V AC Rated Amperage 37.5A Phase Single Frequency 60 Hz Product Dimensions Product Weight With Wheel & Handle Kit: 22.8 in. x 23.6 in. x 23.0 in. Without Wheel & Handle Kit: 22.4 in. x 16.9 in. x 18.7 in. With Wheel & Handle Kit: 111.3 Pounds Without Wheel & Handle Kit: 104.
INTRODUCTION Thanks for purchasing the WEN 5600-Watt Portable Generator. Refer to the illustration below for the location of the serial number on the specifications label. Record the generator information in the spaces provided below. If assistance for information or service is required, please contact customer service by calling 1-847-429-9263, M-F 8-5 CST; you will be asked to provide the following generator information when calling.
SAFETY INFORMATION WARNING! Before operating the generator, make sure to read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire or serious injury. SAFETY INTRODUCTION Safety is a combination of common sense, staying alert, and knowing how your tool works. This manual contains important information regarding the generator’s potential safety concerns, as well as preparation, operation, and maintenance instructions.
GENERATOR SAFETY WARNINGS DANGER! CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO. NEVER use a generator inside homes, garages, crawl spaces, or other partially enclosed areas. Deadly levels of carbon monoxide can build up in these areas.
GENERATOR SAFETY WARNINGS WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. OPERATING ENVIRONMENT 1. Using a generator indoors can kill you in minutes. Only use a generator outside and far away from windows, doors and vents. 2. Do not smoke near the generator. 3. Do not operate near open flame, heat, or flammable materials.
GENERATOR SAFETY WARNINGS WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. TO MAXIMIZE THE LIFESPAN OF YOUR GENERATOR: We recommend running your generator at least once a month for 20 to 30 minutes. Start the generator according to the instructions and plug a small load in to make sure the outlet is producing electricity.
UNPACKING & PACKING LIST UNPACKING With the help of a friend or trustworthy foe, such as one of your in-laws, carefully remove the generator from the packaging and place it on a sturdy, flat surface. Make sure to take out all contents and accessories. Do not discard the packaging until everything is removed. Check the packing list below to make sure you have all of the parts and accessories.
KNOW YOUR GENERATOR TOOL PURPOSE Portable generators provide you with power when and where you need it most. Refer to the following diagrams to become familiarized with all the parts and controls of your generator. The components will be referred to later in the manual for assembly and operation instructions.
KNOW YOUR GENERATOR CONTROL PANEL 1 2 3 11 10 4 5 9 6 7 8 1. Engine Switch Start the engine using this switch. 6. AC 120V NEMA L5-30R Receptacle (30A) Multipurpose outlet. 2. Data Meter Displays voltage, frequency, total runtime (HHHH), and session runtime (HH:MM). Press the MODE button to switch between displays. 7. AC 120V NEMA 5-20R Duplex Receptacles (20A) Standard household outlets provide 120V 60Hz power. 3. Low Oil Alert Illuminates if the oil level is too low. 9.
ASSEMBLY & ADJUSTMENTS WARNING! Do not turn on the generator until it is fully assembled according to the instructions. Read through and become familiarized with the following procedures of handling and adjusting your tool. Failure to follow the safety instructions may result in serious personal injury. • Never use the handle as a lifting point to support the entire weight of the generator. Only use the handle to pull the generator with the help of the wheels. • Use caution when collapsing the handle.
GENERATOR PREPARATION REMOVING THE SHIPPING BRACKET Your generator is shipped with a shipping bracket in order to prevent machine damage during shipping. Make sure to remove the shipping bracket before operating your generator. Failure to do so could lead to engine damage. 1. With the help of another person, place generator on an elevated platform such as table or workbench. Make sure the generator is stable. Remove the shipping bracket.
GENERATOR PREPARATION STEP 1 - ADD / CHECK OIL (CONTINUED) For subsequent operation, the oil level should be checked before each use, or after every 8 hours of operation. The generator is equipped with a low-oil sensor and will not start without a sufficient amount of oil. To check oil level (before every subsequent start): 1. Place the generator on a level surface. Make sure the engine is off before adding or checking oil. 2. Remove and wipe the dipstick with a clean rag. 3.
GENERATOR PREPARATION STEP 2 - ADD / CHECK FUEL WARNING! RISK OF EXPLOSION. HIGHLY FLAMMABLE: This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death, if ignited. A nearby open flame can lead to explosion even if not directly in contact with gasoline. • Do not operate near open flame, heat, or any other ignition source. Do not smoke near the generator. • Always operate on a firm, level surface. • Always turn generator off before refueling.
GENERATOR PREPARATION STEP 3 - CONNECTING THE BATTERY WARNING! Battery gives off explosive hydrogen gas. • Keep the battery away from sparks, flames, and cigarettes. • Do not connect or disconnect the battery while the generator is running. • Service or use the battery only in well ventilated areas. WARNING! Battery contains sulfuric acid. Battery acid is poisonous. Tilting the generator with the battery installed can cause battery acid to spill.
GENERATOR PREPARATION STEP 4 - GROUND THE GENERATOR Fig. 7 To reduce the risk of electric shock and to maximize safety, the generator should be properly grounded. Ground the generator by tightening the grounding nut (Fig. 7 - 1) on the front control panel against a grounding wire. A generally acceptable grounding wire is a No. 12 AWG (American Wire Gauge) stranded copper wire. This grounding wire should be connected at the other end to a copper, brass, or steel grounding rod that is driven into the earth.
STARTING YOUR GENERATOR Before starting the generator, make sure you have read and performed the steps in the “Generator Preparation” section of this manual. If you are unsure about how to perform any of the steps in this manual please call 1-847429-9263 M-F 8-5 CST for customer service. DANGER! CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell.
STARTING YOUR GENERATOR BEFORE STARTING THE GENERATOR 1. Verify that the generator is outside on a dry, level surface with at least two feet of clearance on all sides. 2. To maximize safety, check that the generator is properly grounded (see "GROUND THE GENERATOR"). 3. Check that there is a sufficient level of oil in the crankcase. Add oil if necessary (see "ADD / CHECK OIL"). 4. Make sure that there is enough gasoline in the fuel tank. Add fuel if necessary (see "ADD / CHECK FUEL"). 5.
USING YOUR GENERATOR CALCULATING THE WATTAGE OF YOUR DEVICE(S) Connect electrical devices running on AC current according to their wattage requirements. Calculate the total running wattage and starting wattage of the device(s) you wish to connect, and MAKE SURE that they are within the capacity of your generator and the capacity of each individual outlet.
USING YOUR GENERATOR CALCULATING THE WATTAGE OF YOUR DEVICE(S) - CONTINUED The chart below serves as a reference for the estimated wattage requirements of common electrical devices. However, do not solely rely on this chart - all electronics and appliances are built differently. Always check the wattage listed on the electrical device before consulting this chart.
USING YOUR GENERATOR CONNECTING ELECTRICAL DEVICES When the rated wattage requirement of each electrical device has been determined, add these numbers to find the total rated wattage needed. If this number exceeds the rated wattage (4500W) of the generator, DO NOT connect all these devices. Select a combination of electrical devices with a total rated wattage lower than or equal to the rated wattage of the generator.
USING YOUR GENERATOR SOME NOTES ABOUT POWER CORDS Long or thin cords can drain the power provided to an electrical device by the generator. When using such cords, allow for a slightly higher rated wattage requirement by the electrical device. Device Requirements Amps 2.5 5 7.5 10 15 20 25 30 40 Watts (120V) 300 600 900 1200 1800 2400 3000 3600 4800 Max.
USING YOUR GENERATOR CO SENSOR INFORMATION The CO Watchdog carbon monoxide monitoring system (Fig. 12 - 1) measures the accumulation of poisonous CO gas while the generator is running. If the level of CO gas gets too high, the CO Watchdog system will automatically shut down the generator. This system is not a substitute for an indoor CO alarm. Whenever the CO Watchdog system shuts down the generator, the LED on the generator control panel (Fig.
SHUTTING OFF YOUR GENERATOR CAUTION! Unplugging running devices can cause damage to the generator. Never stop the engine with electrical devices connected and running. OPTION 1: AUTOMATIC FUEL SHUTOFF Your generator is equipped with automatic fuel shutoff. This feature turns off the flow of fuel, allowing for the generator to use up the remaining fuel from the carburetor before turning off.
MAINTENANCE Proper routine maintenance of the generator will help prolong the life of the machine. Please perform maintenance checks and operations according to the schedule in Table 4. CAUTION! Never perform maintenance operations while the generator is running. Before maintaining or servicing the generator, turn OFF the generator, disconnect all devices and allow the generator to cool down.
MAINTENANCE CLEANING THE GENERATOR Keep the generator clean to prevent improper operation or machine damage from dirt and debris. Inspect all ventilation openings on the generator. These openings must be kept clean and unobstructed. If the generator becomes dirty, use a damp cloth to wipe exterior surfaces. Use a soft bristle brush to loosen dirt and oil and use a vacuum to pick up loose dirt. Use low pressure air (not to exceed 25 PSI) to blow away dirt.
MAINTENANCE DRAINING THE CARBURETOR We recommend draining the carburetor after every use and before storing the generator. Draining the carburetor can prevent the fuel from clogging up the carburetor; a clogged carburetor can prevent the generator from starting. 1. With the help of another person, place the generator on an elevated platform such as a table or desk. Fig. 16 2. Make sure that the engine switch is pressed to OFF and the fuel valve is in the OFF position.
MAINTENANCE AIR FILTER MAINTENANCE Check every 50 hours of operation (refer to Table 4 - Recommended Maintenance Schedule). Routine maintenance of the air filter helps maintain proper airflow to the carburetor. Occasionally check that the air cleaner is free of excessive dirt. To inspect and clean the air filter: 1. Remove the air filter cover (Fig. 17 - 1) by unscrewing the cover lock knob (Fig. 17 - 2) at the bottom of the air filter cover. 2.
MAINTENANCE SPARK PLUG MAINTENANCE Refer to Recommended Maintenance Schedule in Table 4 for maintaining the spark plug. The spark plug is important for proper engine operation. Check the spark plug regularly to maintain proper engine operation. A good spark plug should be intact, free of deposits, and properly gapped. To inspect or replace the spark plug: 1. Gently pull on the spark plug boot (Fig. 19 - 1) to remove it. Be careful not to tear any insulation or wire. Fig. 19 1 2.
MAINTENANCE DRAINING / CHANGING OIL Change the oil according to the Recommended Maintenance Schedule in Table 4. Change the oil MORE OFTEN if operating under heavy load or high ambient temperatures. It is also necessary to drain the oil from the crankcase if it has become contaminated with water or dirt. Changing the oil when the engine is warm allows for more-complete drainage. To change engine oil: 1. With the help of another person, place the generator on an elevated platform such as table or workbench.
MAINTENANCE DRAINING THE FUEL TANK Drain and clean the fuel tank each year, or before storing the generator for longer than two months. To drain the fuel tank and carburetor: 1. Locate the carburetor (Fig. 23 - 1). It can be accessed on the back of the generator, right beside the air filter. Fig. 23 2. Prepare an approved gasoline-storage container and a funnel. 3. Remove the fuel cap (Fig. 24 - 1) and turn the fuel valve (Fig. 25 - 1) ON. 4. Open up the carburetor drain screw (Fig.
MAINTENANCE BATTERY MAINTENANCE/STORAGE The battery will receive charge when the engine is running. Remember to run the generator once a month for 20-30 minutes to charge the battery. A charged battery will allow you to start the generator using the electric start switch during your next time of need. If the battery is out of charge, you may start the generator using the recoil starter.
TRANSPORTATION & STORAGE TRANSPORTING THE GENERATOR To prevent fuel spillage when transporting, be sure to perform the following: 1. Tighten the fuel cap. 2. Push the engine switch to OFF. 3. Drain the fuel tank if possible. Refer to section "DRAINING THE FUEL TANK." 4. Keep the generator upright. Never place the generator on its side or upside down - doing so could damage the internal components of the generator and make it difficult to start. WARNING! Avoid direct sunlight inside a vehicle.
TROUBLESHOOTING GUIDE WARNING! Stop using the generator immediately if any of the following problems occur or risk serious personal injury. If you have any questions, please contact customer service at 1-847-429-9263 (M-F 8-5 CST), or email techsupport@wenproducts.com. PROBLEM Engine will not start. POSSIBLE CAUSE 1. CHOKE lever is in wrong position. 1. Set switch to CHOKE if engine is cold and RUN if engine is warm. 2. Engine switch is set to OFF. 2. Turn engine switch to START. 3.
WIRING DIAGRAM 36
EXPLODED VIEW & PARTS LIST NOTE: Replacement parts can be purchased from wenproducts.com, or by calling our customer service at 1-847429-9263, M-F 8-5 CST. Parts and accessories that wear down over the course of normal use are not covered by the three-year warranty. Not all parts may be available for purchase.
EXPLODED VIEW & PARTS LIST GENERATOR 38 NO. PART NO.
EXPLODED VIEW & PARTS LIST GENERATOR NO. PART NO. 56 GN5600-056 57 58 GN5600-057 GN5600-058 59 GN5600-059 60 GN5600-060 61 GN5600-061 62 63 GN5600-062 GN5602X-063 64 GN5602X-064 65 GN5602X-065 66 GN5600-066 67 GN5600-067 68 GN5600-068 69 GN5600-069 70 71 GN5600-070 GN5600-071 72 GN5600-072 DESCRIPTION QTY.
EXPLODED VIEW & PARTS LIST ENGINE 40
EXPLODED VIEW & PARTS LIST ENGINE NO. PART NO.
EXPLODED VIEW & PARTS LIST ENGINE 42 NO. 55 56 57 58 59 60 PART NO. GN5600-155 GN5600-156 GN5600-157 GN5600-158 GN5600-159 GN5600-160 61 GN5600-161 62 63 64 65 GN5600-162 GN5602X-163 GN5602X-164 GN5602X-165 66 GN5602X-166 67 GN5600-164 DESCRIPTION QTY. Oil Level Sensor 1 Governor Arm 1 Governor Spring 1 Clip 1 Washer 1 Governor Pivot Arm 1 Control Arm 1 Assembly Governor Gear 1 Crankcase 1 Dowel Pin 2 Starter Motor 1 Flanged Hex Bolt, 2 M6x35 Drain Bolt, 2 M12-1.5x15 NO. 68 69 PART NO.
WARRANTY STATEMENT WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that this WEN consumer product will be free from defects in material or workmanship during personal use for a period of three (3) years from date of purchase or 500 hours of use; whichever comes first.
THANKS FOR REMEMBERING V. 2022.12.
