MODEL GN6000 6000W PORTABLE GENERATOR Instruction Manual NEED HELP? CONTACT US! Have product questions? Need technical support? Please feel free to contact us: 1-800-232-1195 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance.
CONTENTS WELCOME 3 Specifications.................................................................................................... 3 Introduction...................................................................................................... 4 SAFETY 5 Safety Information............................................................................................ 5 Generator Safety Warnings...............................................................................
SPECIFICATIONS GENERATOR Rated Wattage 5000 Watts Surge Wattage 6000 Watts Rated Voltage Rated Amperage AC: 120V / 240V DC: 12V AC: 40A / 20A DC: 8.3A Phase Single Frequency 60 Hz Length: 23.2 Inches Product Dimensions Width: 16.9 Inches Height: 17.2 Inches Product Net Weight 119 Pounds ENGINE Engine Type 4 stroke, OHV, Single Cylinder with Forced Air Cooling System Engine Displacement 272cc Engine Speed 3600 RPM Fuel Tank Capacity 3.4 Gallons (87 Octane Minimum) Oil Capacity 33.8 fl.
INTRODUCTION Thanks for purchasing the WEN 6000-Watt Portable Generator. Refer to the illustration below for the location of the serial number on the side of the engine. Record the generator information in the spaces provided below. If assistance for information or service is required, please contact customer service by calling 1-800-232-1195, M-F 8-5 CST; you will be asked to provide the following generator information when calling.
SAFETY INFORMATION WARNING! Before operating the generator, make sure to read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire or serious injury. SAFETY INTRODUCTION Safety is a combination of common sense, staying alert, and knowing how your tool works. This manual contains important information regarding the generator’s potential safety concerns, as well as preparation, operation, and maintenance instructions.
GENERATOR SAFETY WARNINGS DANGER! CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO. NEVER use a generator inside homes, garages, crawl spaces, or other partially enclosed areas. Deadly levels of carbon monoxide can build up in these areas.
GENERATOR SAFETY WARNINGS WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. OPERATING ENVIRONMENT 1. Using a generator indoors can kill you in minutes. Only use a generator outside and far away from windows, doors and vents. 2. Do not smoke near the generator. 3. Do not operate near open flame, heat, or flammable materials.
GENERATOR SAFETY WARNINGS WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. TO MAXIMIZE THE LIFESPAN OF YOUR GENERATOR: We recommend running your generator at least once a month for 20 to 30 minutes. Start the generator according to the instructions and plug a small load in to make sure the outlet is producing electricity.
UNPACKING & PACKING LIST UNPACKING With the help of a friend or trustworthy foe, such as one of your in-laws, carefully remove the generator from the packaging and place it on a sturdy, flat surface. Make sure to take out all contents and accessories. Do not discard the packaging until everything is removed. Check the packing list below to make sure you have all of the parts and accessories.
KNOW YOUR GENERATOR TOOL PURPOSE Generators provide you with power when and where you need it most. Refer to the following diagrams to become familiarized with all the parts and controls of your Generator. The components will be referred to later in the manual for assembly and operation instructions.
KNOW YOUR GENERATOR CONTROL PANEL 1 2 3 4 10 5 9 8 6 7 1. Engine Switch ON / OFF 6. L14-30R (AC 120V/240V, 30A/15A) 2. 12V DC Outlet 7. Grounding Nut Ground generator to reduce risk of electric shock. 3. Multi-Meter Displays voltage, frequency, total runtime (HHHH), and session runtime (HH:MM). Press the MODE button to switch between displays. 8. Main Breakers 20A 4. AC Circuit Breakers (30A) 9. TT-30R RV AC, 120V, 30A 5. Voltage Selector 120V / 240V 10.
ASSEMBLY & ADJUSTMENTS WARNING! Do not plug in or turn on the tool until it is fully assembled according to the instructions. Read through and become familiarized with the following procedures of handling and adjusting your tool. Failure to follow the safety instructions may result in serious personal injury. Fig. 1 4 3 2 INSTALLING THE WHEELS 5 1. Prepare a set of blocks on level ground (a 4×4 block of wood works well). Place the generator on the blocks. 2. Place the wheel axle pin (Fig.
GENERATOR PREPARATION The following section describes the necessary steps to prepare the generator for use. If you are unsure about how to perform any of the steps, please call 1-(800) 232-1195 M-F 8-5 CST for customer service. Failure to perform these steps properly can damage the generator or shorten its life. STEP 1 - ADD / CHECK OIL The generator is shipped without oil. User must add the proper amount of oil before operating the generator for the first time.
GENERATOR PREPARATION STEP 1 - ADD / CHECK OIL (CONTINUED) Fig. 6 For subsequent operation, the oil level should be checked before each use, or after every 8 hours of operation. The generator is equipped with a low-oil sensor and will not start without a sufficient amount of oil. To check oil level (before every subsequent start): 1. Place the generator on a level surface. Make sure the engine is OFF before adding or checking oil.
GENERATOR PREPARATION STEP 2 - ADD / CHECK FUEL WARNING! RISK OF EXPLOSION. HIGHLY FLAMMABLE: This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death, if ignited. A nearby open flame can lead to explosion even if not directly in contact with gasoline. • Do not operate near open flame, heat, or any other ignition source. Do not smoke near the generator. • Always operate on a firm, level surface. • Always turn generator off before refueling.
GENERATOR PREPARATION STEP 4 - GROUND THE GENERATOR Fig. 8 To reduce the risk of electric shock and to maximize safety, the generator should be properly grounded. Ground generator by tightening grounding nut (Fig. 8 - 1) on the front control panel against a grounding wire. A generally acceptable grounding wire is a No. 12 AWG (American Wire Gauge) stranded copper wire. 1 This grounding wire should be connected at the other end to a copper, brass, or steel grounding rod that is driven into the earth.
STARTING YOUR GENERATOR Before starting the generator, make sure you have read and performed the steps in the “Generator Preparation” section of this manual. If you are unsure about how to perform any of the steps in this manual please call 1-(800) 232-1195 M-F 8-5 CST for customer service. DANGER! CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell.
STARTING YOUR GENERATOR BEFORE STARTING THE GENERATOR 1. Verify that generator is outside on a dry, level surface with at least two feet of clearance on all sides. Fig. 9 2. To maximize safety, check that the generator is properly grounded (see “Ground the Generator”). 3. Check there is sufficient level of oil in the crankcase. Add oil if necessary (see “Add / Check Oil”). 4. Make sure there is sufficient level of gasoline in the fuel tank. Add fuel if necessary (see “Add / Check Fuel”). Fig. 10 5.
USING YOUR GENERATOR CALCULATING THE WATTAGE OF YOUR DEVICE(S) Connect electrical devices running on AC current according to their wattage requirements. Calculate the total running wattage and starting wattage of the device(s) you wish to connect, and MAKE SURE that they are within the capacity of your generator and the capacity of each individual outlet.
USING YOUR GENERATOR CALCULATING THE WATTAGE OF YOUR DEVICE(S) - CONTINUED The chart below serves as a reference for the estimated wattage requirements of common electrical devices. However, do not solely rely on this chart - all electronics and appliances are built differently. Always check the wattage listed on the electrical device before consulting this chart.
USING YOUR GENERATOR CONNECTING ELECTRICAL DEVICES CAUTION! Become familiar with the functions and capacity of each component on the control panel before connecting electrical devices. Do not overload generator or individual panel receptacles. Do not connect 50 Hz or 3-phase loads to the generator. Follow the steps below to properly connect your device(s) to the generator: 1. Before connecting electrical devices, allow the generator to run for a few minutes to stabilize the speed and voltage output. 2.
USING YOUR GENERATOR SOME NOTES ABOUT POWER CORDS Long or thin cords can drain the power provided to an electrical device by the generator. When using such cords, allow for a slightly higher rated wattage requirement by the electrical device. Device Requirements Amps 2.5 5 7.5 10 15 20 25 30 40 Watts (120V) 300 600 900 1200 1800 2400 3000 3600 4800 *NR = Not Recommended Max.
SHUTTING OFF YOUR GENERATOR CAUTION! Unplugging running devices can cause damage to the generator. Never stop the engine with electrical devices connected and running. WARNING! Allow the generator to cool down before touching areas that become hot during use. CAUTION: Allowing gasoline to sit in the fuel tank for long periods of time can make it difficult to start the generator in the future. Never store the generator for extended periods of time (over 2 months) with fuel in the fuel tank.
MAINTENANCE Proper routine maintenance of the generator will help prolong the life of the machine. Please perform maintenance checks and operations according to the schedule in Table 4. CAUTION! Never perform maintenance operations while the generator is running. Before maintaining or servicing the generator, turn OFF the generator, disconnect all devices and allow the generator to cool down.
MAINTENANCE CHECKING / ADDING OIL Fig. 13 Check the oil level before each use and every 8 hours of operation (refer to page 24, Table 4). The oil capacity of the generator engine is 33.8 fl. oz. (1.0 L). Add oil when the oil level is low. This is a critical step for proper engine starting. The generator is equipped with a low-oil shutdown feature to protect it from running without oil. To check the oil level and/or add oil refer to "Step 1 - Add / Check Oil.
MAINTENANCE DRAINING THE CARBURETOR Fig. 14 Drain the carburetor after every use and before storing the generator (refer to page 24, Table 4). Draining the carburetor can help prevent build-up and blockages caused by stagnant fuel inside of the carburetor. 1. Prepare an approved gasoline-storage container under the carburetor to collect drained fuel. Close the fuel valve (Fig. 14). 2. The carburetor can be accessed from the backside of the generator between the engine and air filter.
MAINTENANCE SPARK ARRESTOR MAINTENANCE Inspect and clean the spark arrestor every 100 hours of operation (refer to page 24, Table 4). The spark arrestor is located outside the muffler, which gets very hot during operation. Allow the engine to cool completely before servicing the spark arrestor. Spark Plug Boot Fig. 17 Cylinder Assembly 1. Remove the two screws holding the cover plate that secures the end of the spark arrestor to the muffler. 2. Remove the spark arrestor screen. 3.
MAINTENANCE DRAINING THE FUEL TANK Fig. 19 Drain and clean the fuel tank each year, or before storing the generator for longer than two months. 1. Prepare an approved gasoline-storage container to collect the drained fuel. Place it near the fuel valve. 2. Turn the fuel valve (Fig. 19) to the OFF position. 3. Locate the fuel line (Fig. 20 - 1) between the fuel valve and the carburetor. Disconnect the fuel line from the fuel valve. NOTE: A small amount of fuel may leak from the fuel line during removal. 4.
TRANSPORTATION & STORAGE TRANSPORTING THE GENERATOR To prevent fuel spillage when transporting, be sure to perform the following: 1. Tighten the fuel cap. 2. Flip the engine switch to the OFF position. 3. Drain the fuel tank if possible. Refer to section, “Draining the Fuel Tank.” 4. Keep the generator upright. Never place the generator on its side or upside down - doing so could damage the internal components of the generator and make it difficult to start. WARNING! Avoid direct sunlight inside a vehicle.
TROUBLESHOOTING GUIDE WARNING! Stop using the generator immediately if any of the following problems occur or risk serious personal injury. If you have any questions, please contact customer service at 1-800-232-1195 (M-F 8-5 CST), or email techsupport@wenproducts.com. PROBLEM POSSIBLE CAUSE SOLUTION 1. Engine switch is set to OFF. 1. Set engine switch to ON. Engine will not start. 2. Fuel valve is turned to OFF. 2. Turn fuel valve to ON. 3. Oil is low. 3. Add or replace oil.
TROUBLESHOOTING GUIDE WARNING! Stop using the generator immediately if any of the following problems occur or risk serious personal injury. If you have any questions, please contact customer service at 1-800-232-1195 (M-F 8-5 CST), or email techsupport@wenproducts.com. 1. Generator is overloaded. Generator runs but does not support all electri2. Short circuit in one of the cal devices connected. devices. 3. Air filter is dirty 1.
20A Breaker, 9A 20A Breaker, Coil Breaker, 30A Breaker, 20A WIRING DIAGRAM
EXPLODED VIEW & PARTS LIST GENERATOR NOTE: Not all parts may be available for purchase.
EXPLODED VIEW & PARTS LIST GENERATOR NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 N.P. 24 25 26 27 28 29 30 31 32 33 PART NO. GN6000-001 GN6000-003 56500-004 GN6000-005 GN6000-006 56500-007 GN6000-008 56500-008 GN6000-010 56500-010 56500-011 56500-012 GN6000-013 56500-014 56500-015 56500-016 56500-017 GN6000-018 56500-019 56500-020 56500-023 GN6000-024 56500-024.1 56500-025 56500-026 56500-027 56500-028 56500-029 GN6000-030 56500-031 GN6000-032 GN6000-033 56500-034 DESCRIPTION QTY.
EXPLODED VIEW & PARTS LIST ENGINE NOTE: Not all parts may be available for purchase.
EXPLODED VIEW & PARTS LIST ENGINE NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 PART NO.
EXPLODED VIEW & PARTS LIST ENGINE NO. PART NO. 69 56500-170 70 71 72 56500-171 56500-172 56500-173 73 56500-174 74 56500-175 75 76 77 78 79 80 81 56500-176 56500-177 56500-178 56500-179 56500-180 56500-181 56500-182 82 56500-183 DESCRIPTION QTY. Choke Linkage Lock 1 Clamp Throttle Linkage 1 Idle Spring 1 Governor Spring 1 Throttle Adjust Bracket 1 Assembly Governor Gear Bracket 1 Assembly Fuel Hose, 4×10×126mm 1 Clamp, Fuel Hose 1 Clip 1 Drainage Bolt 2 Washer, 10x16x1.
WARRANTY STATEMENT WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship during personal use for a period of two (2) years from date fessional or commercial use.
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THANKS FOR REMEMBERING V. 2021.01.
