INTRODUCTION WELCOME TO THE WERNER CLIMBING PRO SAFETY TRAINING TM This program is about ladder safety. The two principal causes of ladder related injuries are using the wrong ladder for the job and misusing or abusing climbing equipment. Our goals are very simple: We want to help you better understand how to choose the right ladder for the job and learn how to use ladders more safely. Your work will be easier and more productive too.
Werner ladders are manufactured and tested to the strictest quality standards. All Werner ladders meet or exceed American National Standards Institute (ANSI) and Occupational Safety and Health Administration (OSHA) requirements, where applicable. OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION CODE AMERICAN NATIONAL STANDARDS INSTITUTE PRODUCT LINES MEET OR EXCEED ANSI CODE All Type II, I, IA and IAA fiberglass, aluminum and wood ladders, ladder jacks and extension planks meet or exceed code.
LADDER SAFETY PROGRAM GUIDE RECOMMENDED TRAINING PROGRAM STRUCTURE I Advance Preparation This ladder training consists of: 1. LADDER SAFETY V3 training manual (1 copy) 2. LADDER SAFETY V3 training video (English & Spanish) Prior to conducting your first training session, please review the Video and thoroughly study the training manual. As you view the Video and read the manual, think about the questions that might arise.
II Conducting the Training Course (continued) iii. Select Performance (Duty Rating) 1. Review the different duty ratings and what they mean a. Duty rating is the total weight the ladder is designed to support (Total weight is the sum of a person’s weight plus the weight of any tools, clothing and materials.); this total weight must not exceed the duty rating. iv. Select Material 1. Discuss the various materials used in the fabrication of ladders and their unique advantages a. Fiberglass: i.
LADDER STYLES KNOW THE DIFFERENCE Some workers might not realize the differences from one ladder to the next and they think a ladder is a ladder WRONG! Having the right ladder for the job is the safest way to complete any task. Using the wrong ladder is extremely dangerous, as it often leads to ladder misuse or abuse, and can result in serious injury or even death. 6200 STEPLADDER PODIUM • Used for applications at low or medium heights.
TWIN STEP EXTENSION LADDER • Ideal for many painting, framing, siding and other construction applications. • Steps on both sides for two-way access • Two people can work on a task from one ladder. • Work in an extremely wide range of tasks at varying elevations • Exclusive ALFLO® rung joint means TWIST-PROOF® performance TRESTLE SECTIONAL LADDER • Adjustable center trestle system. Often used in pairs with either a 12" or 14" wide stage or plank at fixed heights.
CHOOSING THE RIGHT LADDER FOR THE JOB STEPLADDERS Average Heights 17' 11' Average Heights 17' 25' 11' 19' 25' 19' Support Points Support Points 8 To ensure you choose the ladder best suited to your needs, follow the Werner height safety charts. The highest permitted standing level on a step ladder is two steps down from the top. A person standing higher may lose their balance and fall. A person’s maximum safe reaching height is approximately 4’ higher than the height of the ladder.
200-225lb 250lb LIGHT DUTY - BASIC DESIGNS MEDIUM DUTY - LIGHTWEIGHT DESIGNS 300lb 375lb HEAVY DUTY - RUGGED & DURABLE COMMERCIAL GRADE - MOST DURABLE LOAD CAPACITY TYPE III - TYPE II LOAD CAPACITY TYPE IA Ladders are designed and constructed to safely hold up to a specific amount of weight. Werner ladders come in different Duty Ratings, identified by their grade and type. The Duty Rating, is defined as the maximum safe load capacity of the ladder.
LADDER INSTRUCTION LABELS NON CONDUCTIVE FOR WORKING NEAR ELECTRICITY NON CONDUCTIVE FOR WORKING NEAR ELECTRICITY DESIGNED AND TESTED FOR EXTREME TEMPERATURES DESIGNED AND TESTED FOR EXTREME TEMPERATURES WON’T DENT, SH OR CORRODE WON’T DENT, SHATTER, RUST OR CORRODE HIGH VISIBILITY HIGH VISIBILITY COLOR WON’T DENT, SH NON CONDUCTIVE FOR WORKING Most NEAR fiberglassELECTRICITY ladders used by Pros are orange and yellow. Make sure toOR check CORRODE the I.D.
I.D. & SAFETY LABELS LADDER IDENTIFICATION LABELS I.D. labels provide important information regarding each ladder’s Model Number, Type, Duty Rating, Size, and Highest Standing Level. Stepladder I.D. Label Extension Ladder I.D. Label SAFETY INSTRUCTIONS FOR STEP & EXTENSION LADDERS EXTENSION LADDER SETUP Safety instruction labels contain information regarding the inspection, setup and use, and care and storage of ladders.
LADDER REPLACEMENT LABEL KITS LADDER REPLACEMENT LABEL KITS For a complete set of labels, you must order 1 model number from each category. FOR A COMPLETE SET OF LABELS YOU MUST ORDER 1 MODEL NUMBER FROM EACH CATEGORY Category 1 Duty Rating Label ONLY 375lbs.
PROPER HANDLING Users should understand the proper and safe methods to select, transport, erect and secure ladders. Time spent learning how to correctly handle ladders can pay off in greater safety, productivity, and longevity. Different people and applications require different ladders. Remind yourself that safety begins with using the right ladder for the task. Carry an extension ladder with the center balanced and resting on your shoulder with your arm through the ladder.
SET UP & USE - THE RIGHT WAY Use fiberglass ladders if there is even a remote possibility of working near electricity or overhead power lines. Fiberglass side rails are electrically non-conductive. Check for and replace frayed or damaged electrical cords. Use double insulated power tools as well as grounded cords and outlets. Be sure that all ladder feet are on firm, level ground. Solid footing is necessary for safe ladder use. * Ladder shoes equipped with spur plates are for use on penetrable surfaces.
SET UP & USE - THE WRONG WAY Never drop or throw ladders, doing so can damage or weaken them and cause serious injury to others. Never place or use a ladder on slippery surfaces or on uneven ground that may cause an accident. Never use any ladder that has been exposed to fire, acids, caustics or other strong chemicals. These may damage or weaken the ladder. Don’t move the ladder with materials on it. They may fall and cause damage or an injury.
SAFE CLIMBING HABITS - THE RIGHT WAY Ladders are such common tools that many people assume they know how to climb safely when in fact they may not. Safe and efficient use of ladders is not complicated or difficult, but it does require that users learn and practice proper ladder safety habits. Start by carefully reading and following all instructions. Climb facing the ladder. Center your body between the rails. Maintain a firm grip. Move materials with extreme caution.
SAFE CLIMBING HABITS - THE WRONG WAY Never climb a ladder while under the influence of drugs or alcohol or if your mental or physical health is not up to the task; doing so may result in serious injury. Don’t place blocks, bricks or other loose materials under a ladder to adjust for uneven ground. Never attempt to cut anything on a ladder - only use a properly equipped ladder or a saw horse. Don’t over-reach, lean to one side or stand on one foot. You could lose your balance or tip the ladder.
SAFE CLIMBING HABITS - THE WRONG WAY Don’t climb on or off a ladder from the side. You could push the ladder away and fall. Never use metal ladders or water logged wood ladders near electrical current or power lines. * Metal conducts electricity. Don’t climb from one ladder to another. You may tip the ladder or slip and fall. Never try to move a ladder while on it by bouncing or “walking” the ladder. Step down and carry the ladder to the new working position.
STEPLADDER SAFETY Fully open the stepladder and firmly lock both spreaders. Never climb a closed stepladder. It may slip out from under you. If you need to adjust the ladder throughout the course of the job, you should remove your tools or use a proper accessory to secure them in place. Never stand or sit on a pail shelf. It is not designed to carry your weight. The pail shelf may break or the ladder could tip. Werner tops are built to handle a variety of tools for this purpose.
SAFE CLIMBING HABITS - 3 POINTS OF CONTACT ALWAYS MAINTAIN THREE POINTS OF CONTACT WHILE USING LADDERS.
EXTENSION LADDER SETUP Step 1. BLOCK THE FEET: Step 2. WALK IT UP: Walk up, hand-over-hand Base section on top Block against building The ladder should be closed. Position the ladder with the base section on top of the fly section. Block or “foot” the ladder against the base of the building or another secure object. First check for sufficient overhead clearance and make sure there are no power lines. Carefully erect the ladder by “walking” it up to a vertical position.
EXTENSION LADDER SETUP 4 2 3 1 75½° ALWAYS CHECK FOR THE CORRECT ANGLE: To ensure that the ladder is at the correct angle: 1. Place your toes against the bottom of the ladder side rails. 2. Stand erect. 7’ 32’ 8’ *NOTE: For a quick estimate, count the rungs. They are spaced 12" apart. N 6’ 28’ IO 24’ “L” CT 5’ SE 4’ 20’ SE 16’ BA 3’ N 22 12’ Upper Support Point TIO The four-to-one ladder length to set-back relationship creates the safest ladder use angle.
EXTENSION LADDER SETUP TIPS Extension ladders are typically large and bulky. The following tips should help users set them up safely against a house or similar building. “BLOCK” OR “FOOT” THE LADDER ONE OF 2 WAYS: One person: Two people: Place the ladder flat on the ground with the bottom blocked against a building or other securely fixed object. By “blocking” the ladder against a fixed object, you inhibit the bottom from sliding out.
EXTENSION LADDER SAFETY - THE RIGHT WAY Place the ladder top so both rails are fully supported. The support area should be at least 12” wide on both sides of the ladder. 12” min. 12” min. Stake or tie-down the top and bottom of an extension ladder whenever possible to prevent outward slipping. Properly use spur plates on penetrable surfaces. Tie-off an extension ladder to roof or firm gutter supports whenever possible to prevent slipping.
EXTENSION LADDER SAFETY - THE WRONG WAY Don’t tie two ladders together to make a longer section. You can exceed the load capacity of the ladders or they may come apart. Never carry an extension ladder in the unlocked or extended position. Never set up or use an extension ladder or an individual extension ladder section upside down or backwards. The fly section must be nearest climber. Don’t use an extension ladder as a lever, brace, support or hoist. This can damage the ladder.
UTILITY LADDER ACCESSORIES Cable, communications, and utility workers often require the use of specialty fiberglass extension ladders and accessories for working around poles. Werner offers a broad line of specialty accessories designed for either field or factory installation. These accessories are only for personnel specifically trained for their use. 74 CABLE HOOKS • Help to prevent ladder from slipping when it is leaned against a cable or strand.
CARE & MAINTENANCE All good tools require a certain amount of care and maintenance. By practicing basic maintenance, customers can keep ladders in proper working order and extend their useful life. Promptly clean spills or drips from the ladder. Keep the ladder free from oil, paint or other slippery materials. Routinely inspect and properly replace damaged or worn components and labels according to manufacturer’s instructions. Use only Werner Co. authorized replacement parts.
STEPLADDER COMPONENTS Right-Handed Drill Socket Built-In Magnet Pipe Channel Small Parts Bin Paint Can Holder Tool Slots Plastic Molded LockTop® ANSI Required Labeling Traction-Tred® Serrated Steps Rear Rail Front Rail Rear Horizontal Rear Foot Spreader Assembly Diagonal Brace Oversized Foot Pad *Diagram shows typical ladder parts. Parts and features may differ by ladder model.
EXTENSION LADDER COMPONENTS Fly Section (Top) End Caps (Full Cover)† End Closure (Partial Cover)† External Guide Brackets Pulley Rope ALFLO® Twist-Proof® Rung Joint Rungs Lock Assembly Safety Instructions Interlocking Side Rails Internal Guide Bracket Flipper & Spring End Cap (Full Cover)† Wear Sleeve Diagonal Brace Rail Shield Safety Shoe Base Section (Bottom) † End Cap’s and End Closure’s positions differ by ladder models. End Caps - completely cover the rail.
LADDER INSPECTION WALK IT DOWN All ladders should be thoroughly inspected from top to bottom before every use. Ladders can be damaged while in transit or storage, and through misuse and abuse. Examine the ladders carefully for damaged or missing parts. Never use a bent or damaged ladder or one that has been exposed to excessive heat or acid.
Look over the ladder carefully before buying and each time before climbing. Never use a damaged ladder. Damaged ladders must be tagged for repair or disposal. Look for missing, damaged, or loose components. Make sure that working parts move properly and that all connections are secure. Never test a ladder by jumping on it. This could damage or weaken the ladder, or you may slip and fall. Carefully check components such as spreaders, extension ladder locks, flippers, and safety shoes.
LADDER INSPECTION STEPLADDER PODIUM LEANSAFE Size: ________ ft. Size: ________ ft. Size: ________ ft.
LEANSAFE X3 EXTENSION LADDER Size: ________ ft. Size: ________ ft.
LADDER INSPECTION SPECIALTY LADDER Model Number: _______________________ Fiberglass Mark all that apply Aluminum Steps / Rungs: Loose, cracked, bent, or missing Wood Rails: Cracked, bent, split, or frayed Labels: Missing or not readable Hardware: Missing, loose, or broken Fasteners: Rust, corrosion, loose, or missing Top: Cracked, loose, or missing Spreader: Loose, bent, or broken Outriggers: Missing, rust, corrosion, or loose for scaffolding PT1074-4C E1078 M7108-1 General: Rust, corrosion, or l
FREQUENTLY ASKED QUESTIONS WHERE CAN I BUY WERNER CLIMBING PRODUCTS? A retailer near you can be found by using the “Where to Buy” locator at www.wernerco.com. Pricing can be provided by the dealer of your choice. WHERE CAN I PURCHASE REPLACEMENT PARTS FOR MY WERNER LADDER? Werner Co. offers replacement parts for products manufactured by Werner Co. only. If you cannot find the replacement parts you are looking for on www.wernerco.com, please contact Customer Service at 888-523-3370.
KNOWLEDGE CHECK 1. Which of the following are important to consider when selecting a ladder? Circle all that apply. A. Style B. Size C. Duty rating D. Material 2. Duty rating must take into account which of the following? Circle all that apply. A. Worker’s weight C. Weight of clothing B. Weight of any tools and material D. Ladder weight 3. A person’s maximum safe reaching height is approximately eight feet higher than the height of the ladder. A. True B. False 4.
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WERNER CO. BRAND PORTFOLIO Werner Co.’s strong brand portfolio allows us to address the broadest array of markets and end users with a wide range of products. Werner Co. delivers millions of products to customers around the world. FALL PROTECTION Werner’s line of fall protection equipment extends from that same philosophy that has made our ladders preferred by professionals. We begin with the Werner Product Promise that establishes our design and ensures satisfaction.
KNOWLEDGE CHECK - ANSWER KEY 1. Which of the following are important to consider when selecting a ladder? Circle all that apply. A. Style B. Size C. Duty rating D. Material All four considerations are important when selecting a ladder. 2. Duty rating must take into account which of the following? Circle all that apply. A. Worker’s weight B. Weight of any tools and material C.
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