Installation manual

THE
DAILY
OPERATION
CHECKLIST
Follow
this
check list each day before starting your engine.
, D
Visually
inspect the engine for
fuel,
oil,
or water leaks.
D
Check
the oil level (dipstick).
D
Check
the coolant level in the
coolant
recovery tank.
Periodically check the manifold
coolant
level.
D
Check
the transmission fluid
level.
D
Check
your fuel supply.
D
Look
for
clean fuel
in
the fuel
filter/water
separator
t\'ansparent bowl.
D
Check
for loose wires at the
alternator
and
make sure its
mounting
is
secure.
D
Check
the starting batteries
(weekly).
D
Check
drive belts for wear and
proper
tension (weekly).
D
Visually
inspect the raw water
pump
for leakage.
STARTING
THE
ENGINE
NOTE:
See
STARTING/STOPPING
PROCEDURE
in
this
manual
for
more
detailed
instructions.
I,
Put
the transmission
in
neutral, throttle advanced.
NOTE:
Hydraulically operated
transmissions
have a
neutral
safety switch
through
which
the
starter solenoid
energizing
circuit passes.
This
switch
is open when
the
transmission
is
in
gear so
the
staner solenoid will not
energize.
'2.
Turn
the KEY SWITCH
to
the
ON
position (2 o'clock).
(If
the
panel
is
energized, the gauges are on.)
3. Depress the
PREHEAT
BuriaN;
and hold for 5 -
10
seconds.
t-;
4. Continue to hold the PREHEATBUTTON and
depress
the
START
BUTTON.
5. Release the
START
BUTTON and PREIIEATBUTTON
once the engine statts.
6.
With
the engine running, check the instruments for proper
oil pressure and battery charging voltige. The water
temperature
will
rise slowly and then stabilize when
the
thermostat opens.
NOTE:
Never
attempt
to
engage
the
starter
while
the
engine
is
running.
Itisimporttint
to
closely
m'onito
r
the panel
gauges.
Become
aware
of
the normal engine readings and
take
immedWie
action
if
these readings start to
vary.
12
FAILURE
TO
START
If
the
engine
fails
to
start when the start
button
is pressed for
5
seconds,
wait for at least
30
seconds
and
repeat the starting
procadure.
Make certain the transmission control is
in
the
neutral
position
as
some engines have a
neutral
safety switch
to
prevent
starting
in
gear.
Never
run
the starter for more than 30
seconds.
If
the engine
faiIs
to
start,
refer
to
the
TROUBLESHOOTING
CHART
in
this
manual.
A
CAUTION:
Prolonged
cranking
intervals
without
the
engine
starting
can
result
in
the
engine
exhaust
system
tilling
with
raw
water.
This
may
happen
because
the
pump
is
pumping
raw
water
through
the
raw
water
cooling
system
during
cranking.
This
raw
water
can
enter
the
engine's
cylinders
by
way
of
the
exhaust
manifold
once
the
exhaust
sytem
fills.
Prevent
this
from
happening
by
closing
the
raw
water
supply
through-hull
shutoff,
draining
the
exhaust
muffler,
and
correcting
the
cause
of
the
excessive
engine
cranking.
Engine
damage
resulting
from
raw
water
entry
is
not
a
warrantable
issue;
the
owner/operator
should
keep
this
in
mind.
Stopping
Procedure
To
stop
the engine, bring the throttle
to
an
idle
position
and
place
the
transmission
in
neutral.
Allow the engine to idle for
a
few
moments to stabilize temperatures.
Then
shut the
engine
down by turuing off the key switch.
NOTE:
Make
certain
this
key
switch is
in
the
OFF
position(12o'clock}.lfthe
key
switch
is
left
ON,
the
energized
instrument panel
will
put a
drain
on
the
battery.