Installation manual

MAINTENANCE SCHEDULE
NOTE: Use the engine hounneter gauge to log your engine hours or record your
engine hours by running time.
SCHEDULED
CHECK
HOURS OF OPERATION
MAINTENANCE
EACH MAINTENANCE DESCRIPTION
DAY
50 100 250
500
750 1000 1250
Coolant System
0
0
Drain, flush, and refill cooling system with
appropriate antifreeze mix.
DC Alternator
0
0
0
Check DC charge from alternator. Check mounting
bracket; tighten electrical connections.
Air Intake Filter
0
0 0
0
0 0
Clean every 100 operating hours.
Transmission Oil Cooler
0
Remove; have professionally cleaned and pressure
tested.
Engine Transmission
0
Chattering at idle and low rpms is an indication
Damper Plate of damper plate wear. l1"emove and replace.
'Fuel Injectors
0
Check and adjust injection opening pressure and
spray condition.
'Starter Motor
0 0
Check solenoid and motor for corrosion. Remove
and lubricate. Clean and lubricate the starter motor
pinion drive.
'Preheat Circuit
0 0
Check operation of preheat solenoid. Remove and
clean glow plugs. Reinstall with anti-seize
compound on threads.
'Engine Cylinder
0 0
Check compression pressure and timing (see Engine
Compression
Adjustments).
'Adjust the Valve Clearances
0 0 0
Adjust Valve Clearances (see ENGINE
ADJUSTMENTS).
'Heat Exchanger
0
Remove, have professionally cleaned and pressure
tested.
Lubricate Panel Key Switch
0 0 0 0 0
0
At first 100 hours, then each year at winterizing.
with "Lockeze"
Transmission Fluid
0 0 0 0 0 0
Initial fluid change at 25 hours, then every
300 hours or at winterizing.
'WESTERBEKE recommends this service be performed by an authorized mechanic.
Engines & Generators
14