Installation manual
DC
ELECTRICAL
SYSTEM
7.
Now
check
the
voltage
between
the
alternator
output
ter-
minal
(B+)
and
ground.
If
the
circuit
is
good,the
voltage
at
the
alternator
will
be
the
sarne
as
the
battery,
or if
an
isola-
tor
is
in the
circuit
the
alternator
voltage
will
be
zero.
If
neither
of
the
above
is
true,
a
problem
exists
in
the
circuit
between
the
alternator
and
the
battery.
Check
all
the
connections
-look
for
an
opening
in
the
charging
circuit.
STARTING
BATTERY
e9
EB
eeee
.-
ALTERNATOR.
TESTING
THE
STARTING
BATTERY/ALTERNATOR
(ENGINE
RUNNING)
•
MULTIMETER
,I
CI2ID
'~
~
COM
I
~=--'
ENGINE
""
GROUND
8.
Start
the engine
again.
Check the
voltage
between
the
alternator
output
and
ground.
The
voltage
reading
for
a properly
operating
alternator
should
be
between
13.5
and
14.5
volts.
If
your
alternator
is
over-
or
under-charging,
have it
repaired
at
a reliable
service
facility.
NOTE:
Before
removing
the
alternator for
repair,
use
a
voltmeter
to
ensure
that
12
volts
DC
excitation
is
present
at
the
EXC
terminal
if
the
previous
test
showed
only
bat-
tery
voltage
at
the
B output
terminaL
If
12
volts
is
not
present at
the
EKC
terminal,
trace
the
wiring
and wok for
breaks
and poor
connections.
12
VOLT
DC
CONTROL
CIRCUIT
The
engine
has a
12
volt
DC
electrical
control
circuit that
is
shown
on
the·
wiring
diagrams
that
follow.
Refer
to
these
diagrams
when
troubleshooting
or
when
servicing
the
DC
electrical
system.
A
CAUTION:
To
avoid
damage
to
the
battery
charging
circuit,
never
shut
off
the
engine
battery
switch
while
the
engine
is
running.
Shut
off
the
engine
battery
switch,
however,
to
avoId
electrical
sholfs
when
working
on
the
engine's
electrical
circuit.
BATTERY
The
minimum
recommended
capacity
of
the
battery
used
in
the
engine's
12
volt
DC
control circuit
is
600
- 900
Cold.
Cranking
Amps
(CCA).
.
Checking
the
Service
Battery
Check
the
voltage
of
the
service
battery.
This
battery should
have
a
voltage
between
13
and
14
volts
when
the engine
is
running.
If
not,
there
is
a
problem
in
the
service
battery
charging
circuit.
Troubleshoot
the
service
battery
charging
circuit
by
checking
the
wiring
and
connections,
the
solenoid,
isolator,
battery
switch,
and
the
battery
itself.
MULTIMETER.
i
COM
e
GROUND
•
ALTERNATOR
•
SERVICE
BATTERY
TESTING
THE
SERVICE
BATTERY
(ENGINE
RUNNING)
A
CAUTION:
Til
avoid
damaging
the
alternator
diodes,
do
not
use
a
high
voltage
tester
(i.e.
a
megger}
when
pedorming
tests
on
the
alternator
charging
circuit.
Battery
Care
Review
the
manufacturer's
recommendations
and
then
establish a systematic
maintenance
schedule
for
your
engine's
starting
batteries
and
house
batteries.
o
Monitor
your voltmeter
for
proper
charging
duling
engine
operation.
o
Check
the
electrolyte
level
and
specific
gravity
with a
hydrometer.
o
Use
only
distilled
water
to
bling
electrolytes
to
a proper
level.
o
Make
certain
that
battery
cable
connections
are
clean
and
tight
to
the
battery
posts
(and
to
your
engine).
o
Keep
your
batteries
clean
and
free
of
corrosion.
A
WARNING:
Sulfuric
acid
in
lead
batteries
can
cause
severe
burns
on
skin
and
damage
clothing.
Wear
protective
gear.
~
WESTERBEKE
Engines.& Generators
25