Installation manual

TABLE OF CONTENTS
Parts Identification ................................................ 2
Remote Oil Filter (Optional) .............................. 21
Introduction ............................................................. 3
Water Heater ..................................................... 22
Warranty Procedures ......................................... 3
Tachometer ....................................................... .23
Serial Number Location .................................. .4
Siphon Break .................................................... 4
Admiral Control Panel .......... ............................... 5
DC Electrical System ......... ~ ................................. 24
Alternator Troubleshooting ............................ 24
Battery Care .................................................... 25
Captain Control Panel ......................................... 6
Glow Plugs ......................................................... 26
Fuel, Engine Oil and Coolant.. ............................ 7
Wiring Diagram .................................................. 27
Preparations for Initial Start-Up ......................... 8
Wiring Schematic .............................................. 28
Starting/Stopping Procedure ..... .......................... 9
Starter Motor ..................................................... 29
Warning Lights, Alarms and Circuit Breaker .... 10
Dual Output Alternators .. .................................. 31
Engine Break-In Procedure ............................... 11
Troubleshooting .............................................. 32
The Daily Operation .......................................... .12 Engine Troubleshooting .................................... .33
Maintenance Schedule .................................... .13
Engine Adjustments ............................................ .35
Fuel System ....................................................... 15
FuellWater Separator ...................................... 15
Fuel Filters ...................................................... 15
Belt Adjustments ........................................... .35
Fuel Injectors ................................................ .35
Testing Engine Compression .......................... 36
COOling System .................................................. 16
Changing Coolant ........................................... 16
Thermostat ......................................................
17
Oil Pressure ....... : ............................................ 36
Valve Clearance Adjustment .......................... 37
Hurth HSW Transmissions ................................ .3 8
Raw Water Intake Strainer .............................. 17
Transmission Coolers ...................................
.40
Raw Water Cooling Circuit ............................ 18
Heat Exchanger .............................................. 18
Raw Water Pump ............................................ 18
Maintenance ................................................... .40
Troubleshooting ............................................. .41
Borg Warner Transmission ................................ 43
Zinc Anode ..................................................... 19
Maintenance .................................................... 45
Air Intake/Silencer .......................................... 19
Oil Coolers ...................................................... 45
Engine Lubricating System ............................... 20 Lay-up and Recommissioning .......................... .46
Changing the
Oil Filter ................................... 20
Metric Conversions Oata ................................... 48
Changing the Oil ............................................ 20
Engine Specifications ...................................... .49
Suggested Spare Parts ...................................... 50
Engines & Generators
1