Installation manual
SCHEDULED
MAINTENANCE
Fuel
Supply
Fuel/Water
Separator
Engine
Oil
Level
Coolant
Level
Drive
Belts
MAINTENANCE
SCHEDULE
A
WARNING:
Never
attempt
to
perform
any
service
while
the
engine
is
running.
Wear
the
proper
safety
equipment
such
as
goggles
and
gloves,
and
use
the
correct
tools
for
each
job.
Disconnect
the
battery
terminals
when
servicing
any
of
the
engine's
DC
electrical
equipment.
NOTE:
Many
of
the
following maintenance jobs
are
simple
but others
are
more
difficult and may
require
the
expert
knowledge
of
a
service
mechanic.
CHECK
HOURS
OF
OPERATION
EACH
EXPLANATION
OF
SCHEDULED
DAY
50
100
250
500
750
1000
1250
MAINTENANCE
0
Diesel
No.2
rating
of
45
cetane
or
higher.
0
Check
for
water
and
dirt
in
fuel
(drain/replace
filter
if
necessary).
0
Oil
level
should
indicate
between
MAX.
and
LOW
on
dipstick.
0
Check
at
recovery
tank;
if
empty,
check
at
manifold.
Add
coolant
if
needed.
0
Inspect
for
proper
tension
(3/8"
to
112"
deflection)
weekly
and
adjust
if
needed.
Check
belt
edges
for
wear.
Visual
Inspection
of
Engine
0
NOTE:
Please
keep
engine
surface
clean.
Dirt
Check
for
fuel,
oil
and
water
leaks.
Inspect
wiring
and
oil
will
inhibit
the
engine's
ability
to
and
electrical
connections.
Keep
bolts
&
nuts
tight.
remain
cool.
Check
for
loose
belt
tension.
Fuel
Filter
0 0 0
0
0 0
Initial
change
at
50
hrs,
then
change
every
250
hrs.
Starting
Batteries
0
Every
50
operating
hours
check
electrolyte
levels
(and
House
Batteries)
weekly
and
make
sure
connections
are
very
tight.
Clean
off
excessive
corrosion.
Engine
Oil
(and
filter)
0 0 0 0 0 0 0
Initial
engine
oil
&
filter
change
at
50
hrs.,
then
change
both
every
100
hours.
Heat
Exchanger
Zinc
Anode
0
(]
0
0 0
0
Inspect
zinc
anode,
replace
if
needed,
clear
the
heat
exchanger
end
of
zinc
anode
debris.
Fuel/Water
Separator
0
0
0 0
0 0
Change
every
200
hours.
Exhaust
System
0 0
0 0
Initial
check
at
50
hrs.,
then
every
250
hrs.
Inspect
for
leaks.
Check
anti-Siphon
valve
operation.
Check
the
exhaust
elbow
for
carbon
and/or
corrosion
buildup
on
inside
passages;
clean
and
replace
as
necessary.
Check
that
all
connections
are
tig
ht.
Engine
Hoses
0
or
0
0 0
Hose
should
be
hard
&
tight.
Replace
if
soft
or
spongy.
Check
and
tighten
all
hose
clamps.
Engines & Generators
12