Installation manual

SCHEDULED
MAINTENANCE
Raw Water Pump
Coolant System
Electric Fuel lift Pump
Inlet Fuel Filter
DC Alternator
*Fuellniectors
*Starter Motor
*Preheat Circuit
*Englne Cylinder
Compression
*Torque Cylinder Head
Hold-down bolts
MAINTENANCE SCHEDULE
NOTE: Use the engine hour meter gauge to log your engine hours or record your
engine hours by running time.
CHECK
HOURS OF OPERATION
EACH
EXPLANATION OF SCHEDULED
DAY
50
100 250 SOD 750
1000
1250
MAINTENANCE
0 0
0
Remove the pump cover and inspect impeller, gas-
ket, cam and cover for wear. Check the bearings
and seals (the shaft can turn, but not wobble).
Lubricate when reassembling.
0
Drain. flush, and refill cooling system with
appropriate antifreeze mixture compatible with
various cooling system metals.
0
0 0 0 0
0
Periodically check the wiring connections and
inspect the fuel line connections.
0 0
0 0 0
Replace.
0 0
0
Check DC charge from alternator. Check the
mounting bracket; tighten electrical connections.
0
Check and adjust injection opening pressure and
spray condition (see ENGINE ADJUSTMENTS).
0 0
Check solenoid and motor for corrosion. Remove
and lubricate. Clean and lubricate the starter motor
pinion drive.
0 0
Check operation of preheat solenoid. Remove and
clean glow plugs; check resistance (4-6 ohms).
Reinstall with anti seize compound on threads.
D
0
Check compression pressure and timing
(see Engine Adjustments).
0 0
0
At first 50 hours. then every 500 hours
(see ENGINE ADJUSTMENTS).
*Adjust the Valve Clearances
0
0
0
Adjust Valve Clearances
(see ENGINE ADJUSTMENTS).
"Heat Exchanger
0
Remove. have profeSSionally cleaned and
pressure tested.
*WESTERBEKE recommends this service be performed by an authorized mechanic.
Engines & Generators
13