Installation manual

TABLE OF CONTENTS
Parts Identification ............................................. 2
Remote Oil Filter (Optional) .............................. 21
Introduction ......................................................... 3
Water Heat Connections ................................... 22
Warranty Procedures ........................................
.3
Serial Number Location .................................. .4
Admiral Control Panel ......................................... 5
Captain Control Panel ......................................... 6
Wiring Diagram ................................................ .26
Wiring Schematic .............................................. 27
Glow Plugs ........................................................ . 28
Starter Motor ............. ........................................ 29
Fuel, Engine Oil, and Coolant. ............................ 7
Preparations for Initial Start-Up ......................... 8
The Daily Operation ..... ........................................ 9
Engine Break-In Procedure ............................... 10
Dual Output Alternators .................................... 31
Alternator TestingJTroubleshooting .................. 34
Engine Troubleshooting ..................................... 37
Service Schedule ....... ....................................... .41
Warning Lights, Alarms and Circuit Breaker .... 11
Cylinder Head Torque .................................... 42
Maintenance Schedule .................................... .12
Engine Adjustments .......................................... 43
Fuel System .... ................................................... 14
Oil Pressure .................................................... 44
FueliWater Separator ...................................... 14
Tachometer ..................................................... 43A
Fuel Filters ...................................................... 14
Engine Specifications ...................................... .45
Cooling System .................................................. 15
ZF Marine Transmission ......... ........................... 49
Changing Coolant ........................................... 15
Thermostat ...................................................... 16
Raw Water Intake Strainer .............................. 16
Borg Warner Transmission ............................... .49
Lay-Up and Recommissioning ........................... 58
Raw Water Pump ............................................ 17
Torque Data ....................................................... 60
Heat Exchanger .............................................. 18
Metric Chart ...................................................... 6]
Zinc Anode ..................................................... 18
Engine Lubricating Oil ....................................... 19
Suggested Spare Parts ...................................... 63
Changing the Oil Filter ................................... 19
Changing the
Oil ............................................ 19
Engines & Generators
1