Installation manual

FUEL
SYSTEM
DIESEL
FUEL
Use
No.2
diesel
fuel
with
a
cetane
rating
of
45
or
higher.
Do
not
use
kerosene
or
home
heating
fuel.
FUEL
ADDITIVES
If
fungus
or
bacteria
is
causing
fuel
problems,
you
should
have
an
authorized
dealer
correct
these
problems.
Then
use
a
diesel
fuel
biocide
to
sterilize
the
fuel
(follow
the
manufacturer's
instructions).
Also
use,
on
a
regular
basis,
a
fuel
conditioner
such
as
STA-BIL.
Follow
the
manufacturer's
instructions
for
the
quantity
to
add.
CARE
OF
THE
FUEL
SUPPLY
Use
only
clean
diesel
fuel!
Purchase
a
well-known
brand
of
fuel.
The
clearance
of
the
components
in
your
fuel
injection
pump
is
very
critical;
invisible
dirt
particles
which
might
pass
through
the
filter
can
damage
these
fmely
fmished
parts.
It
is
important
to
buy
clean
fuel
and
keep
it
clean.
The
best
fuel
can
become
unsatisfac-
tory
by
careless
handling
or
improper
storage
facilities.
To
assure
that
the
fuel
going
to
your
engine
is
clean
and
pure,
be
sure
to
filter
it
properly.
Install
and
regularly
service
a
good
Coast-Guard
approved
fuel
filter/water
separator
having
a
filter
element
with
a
micron
rating
of #2
or
# 1
O.
Install
it
between
the
fuel
tank
and
the
engine.
FUEL
LIFT
PUMP
To
assure
proper
suction,
the
engine's
fuel
lift
pump
should
not
be
more
than
1
ft
(300
mm)
above
the
bottom
of
the
fuel
tank
pickup
FUEL
FILTER
The
frequency
of a
fuel
filter
change
depends
on
the
degree
of
contamination
of
the
fuel,
however
it
should
be
performed
at
least
after
every
100
hours
of
engine
operation.
Replacing
the
fuel
filter
1.
Clean the fuel line with a rag and clamp it off between
the
fuel
lift pump and the fuel
filter.
2.
Pull
off the inlet and outlet lines from
the
filter.
Make
sure dirt does not enter the
fuel
lines. Discard the
used
filter.
3. Install the new filter, making sure the
flow
arrow
on
the
filter housing is pointed in the proper direction.
Push
the
fuel
lines
as
far
as
possible onto the connection nipples
of the
new
filter.
After
installing
the
new
filter,
bleed
the
air
from
the
fuel
lines
using
the
manual
fuel
primer
(see
BLEEDING
mE
FUEL
SYSTEM).
tube.
OUTLET
Periodically
check
the
fuel
connections
to
and
from
the
fuel
lift
pump
and
make
sure
that
no
leakage
is
preSent
and
that
the
fittings
are
tight
and
secure.
A
WARNING:
Fuel
leakage
at
the
fuel
litt
pump
or
its
connections
is a
fire
hazard
and
should
be
corrected.
Make
sure
proper
"entilation
exists
whene"er
sellficing
fuel
system
components.
The
fuel
lift
pump
has
two
filter
inserts
in
the
pump's
cap.
To
clean
or
replace
them,
unscrew
the
cap
and
retaining
plate,
and
remove
the
two
filter
inserts.
Note
the
disassembly
sequence
to
ensure
proper
reassembly.
FUEL
LIFT
PUMP
Engines & Generators
25