Installation manual

TABLE OF CONTENTS
Parts Identification ............................................. 2
Wiring Diagram and Schematic #44735 ........... 25
Introduction ......................................................... 3
Wiring Diagram and Schematic #44927 ........... 26
Warranty Procedure ....................................... 3
Wiring Diagram and Schematic #43647 ........... 27
Serial Number Location ............................... .4
Diesel Fuel, Engine Oil and Coolant.. ................. 5
Wiring Diagram and Schematic #44807 ........... 28
Remote Instrument Panel #44329 .................... 29
Generator Control Panels .................................... 6
Remote Panel Wiring (Dual) ............................ 29a
Description of Switches ................................. 6
Description of Gauges ... ~ ............................... 6
Remote
Panel .................................................. 6
Preparations for Initial Start· Up ......................... 7
Pre-Start Inspection ....................................... 7
Generator Voltage .......................................... 7
Starting/Stopping Procedure ............................... 8
Safety Shutdown Switches ............................ 9
Generator Break·ln Procedure .......................... 10
The Daily Operation ........................................... 11
Troubleshooting (Chart) ..................................... 30
.. Testing Gauges ............................................ 31
Engine Adjustments ........................................... 32
Drive
Belt Adjustment.. ............................... 32
Electronic
Governor (Optional) ................... 32
Engine Speed/Engine Shutdown ................. 32
Valve
Clearance ................... , ....................... 33
Raw Water Discharge ........................................ 34
Engine Torque Specifications .......................... 35
Generator Information ....................................... 36
Maintenance Schedule ..................................... 12
Cooling System .................................................. l4
Changing Coolant ........................................ 14
Thermostat ................................................... 15
Raw Water Cooling
Pump ........................... 15
Changing the
Raw Water Impeller .... , ......... 16
Hear Exchanger ......................................... :.16
Air Intake/Silencer ............................................ 17
Air Filter ...................................................... 17
Fuel System ....................................................... 18
Fuel Lift/Water Separator ............................ 18
Fuel Lift
Pump ............................................ 18
BT Generator ...................................................... 37
Internal
Wiring (6 Stud) .............................. 38
Generator Voltage Adjustment ......................... 39
Automatic Voltage
Regulator ..................... .40
Voltage Regulator Adjustments .................. .40
Generator Internal Wiring ................................ .41
Regulator Sensing 3 Phase ............................... 42
BT Generator Single Phase .............................. .43
BT Troubleshooting ........................................... 43
Shore Power Transfer Switch ............................ 44
Lay·Up and Recommissioning .......................... .45
Fuel Lift
Pump Filter ................................... 18
Specifications (3.Cylinder Engine) ................... .47
Fuel Filter .................................................... 18
8.0/6.0 Kw • 1 o.on .5 Kw ................................. .48
Engine Lubricating System ............................... 19
11.5/9.2 Kw ·12.5/10.4 Kw ............................. .49
Engine Oil Change ...................................... 19
Oil Pressure .: ..................................................... 20
Testing Oil Pressure ..................................... 20
Remote Oil Filter ............................................... 21
Specifications (4 Cylinder Engine) .................... 50
12.5/9.4 Kw • 15.0/12.0 Kw .............................. 51
11 •. 0 Kw ........................................................... Sla
DC Electrical System ......................................... 22
Alternator Troubleshooting ......................... 22
Battery Care ................................................. 23
Standard Hardware ............................................ 52
Metric Conversions Data ................................... 53
Power Take·Off Systems (Optional) ..................... 54
Glow Plugs/Fuel Injectors ................................. 24
Water Heater Installation (Optional) ................... .55
Suggested Spare Parts .................................... .,56
Engines & Generators
1